Survey of Chemical Substances in Consumer Products, No. 91, 2008

Survey of chemical substances in headphones and hearing protection aids






Contents

Preface

1 Summary

2 Sammenfatning

3 Introduction

4 Description of the product groups

5 Survey of the market for headphones

6 Survey of the market for hearing protection aids

7 Materials in headphones and hearing protection aids

8 Analysis of selected products

9 Material descriptions

10 General assessment of possible risks by use of headphones and hearing protection aids

11 Proposal for analysis and assessment programme

12 References






Preface

The project Survey of chemical substances in headphones and hearing protection aids is a part of the Danish Environmental Protection Agency’s combined efforts related to survey of chemical substances in consumer products.

The purpose of the project was to create an overview over the market for the two product groups, which materials are being used in products of today and propose how a health assessment can be made.

The project was managed by FORCE Technology, with senior project manager Anders Schmidt as project manager and with Erik Bjarnov and Tenna Brandt Nielsen as responsible for the chemical analyses.






1 Summary

As a part of the Danish Environmental Protection Agency’s survey of chemical substances in consumer products, knowledge of which materials and substances can be found in headphones and hearing protection aids is established. The project was conducted in two phases, the first phase being a survey of the market with focus on information from producers and suppliers, supplemented with information from the Internet, while the second phase elaborated these results through a material analysis of selected products and use of knowledge about polymer materials as available from literature and experiences at FORCE Technology. The project results in a general assessment of the potential risks for consumers from using the products in question and an outline of a project which can establish a more precise assessment by using the approach described in the EU Technical Guidance Document for risk assessment of chemicals.

In the first phase of the project about 70 producers of headphones were identified and the number of different products was estimated to be more than 1,000 products. The product group was divided into three sub-groups, i.e. Around-ear, On-ear, and In-ear headphones. The three sub-groups differ significantly in their design, and potentially also in the choice of materials which come into contact with the skin. No special considerations were given to the fact that many headphones today are integrated with a microphone, so-called head-sets, as there is no indication of alternative materials coming in contact with the skin for these products. Based on different statistical sources it is estimated that 500,000-1,000,000 headphones are sold in Denmark each year.

In the first phase of the project 16 suppliers of hearing protection aids were identified. This product group was divided into two sub-groups, i.e. Around-ear and In-ear. The latter group does in the current project not include single-use products, for which a survey has been conducted earlier. The amount of different hearing protection aids is much lower than the amount of headphones, especially for In-ear products where each producer in general only markets one basic product. The amount of sold hearing protection aids to private consumers is crudely estimated to 10,000 per year, while the amount sold for professional use probably is significantly higher.

Searches on the Internet and contacts to producers established a good overview of which materials are commonly used in the two product groups, but only sparse information about which additives are used to give the desired material properties. It is not surprising that this information is not readily available, given the fact that the materials are selected and bought from raw materials suppliers, based on the technical specifications, while it is less important for producers of headphones to know how the properties have been incorporated in the materials. It is, however, noticed that many of the producers answering a questionnaire answer that their products are ROHS-compatible, i.e. they have no or very limited content of certain heavy metals and flame retardants.

In the second phase of the project, FT-IR analysis of 20 products was performed, comprising 14 headphones (6 Around-ear, 4 On-ear and 4 In-ear) and six hearing protection aids (4 Around-ear and 2 In-ear). The main objective of the analysis was to identify the primary materials, while they could only provide information about additives and fillers if these were present in large concentrations. Additives used in small concentrations are thus not identified, nor is the presence of heavy metals.

The following table summarizes the materials which are known from the survey and the analysis to be used in headphones and hearing protection aids.

  Headphones Hearing protection aids
Materials in contact with the ear, identified by analysis Around-ear On-ear In-ear Around-ear In-ear
Silicone X   X   X
PUR, soft (polyurethane) X X   X  
PUR, foam   X      
PUR, lacquer         X
ABS (acrylonitrile-butadiene-styrene)     X    
Polyester (textile) X        
PVC, nitrile modified       X  
PVC with phthalate plasticizer       X  
Other materials, identified in the survey          
Leather X        
PC (polycarbonate)   X      
PC/PBT   X      
Acryl         X
EVA (ethylene-vinylacetate)   X      
PP/EPDM   X      
Chloroprene-rubber   X      
Artificial leather X        

The approach and scope of the project does not establish precise knowledge about which materials are used most frequently, this will require that more answers from producers are received and/or analysis of more products. Based on the available information it seems, however, credible to assume that PUR (polyurethane) is frequently used, both because it is found in a large part of the products examined and because it is known to possess the desired properties with respect to e.g. user comfort and wear resistance. Also silicone is frequently used, especially in In-ear products where its flexibility makes it well-suited for adaption to the geometry of the inner ear. PVC was not identified in the headphones subjected to analysis, but was identified in three out of four hearing protection aids, either with phthalate as plasticiser or modified with nitrile-rubber.

The results of the analyses made in the project were supplemented with an analysis of the chemical content in the components of a head-set (i.e. a headphone with an attached microphone), kindly provided by a manufacturer. This analysis was primarily aimed at identifying and quantifying substances with allergenic properties, but it also provided information about the amount of other substances present in the product, of which some are known to have effects on human health. With respect to the risk of allergy it is concluded by a recognized research institute that allergic reactions cannot be expected from use of the product examined. In the current project, it is furthermore concluded from the analysis that the amounts of identified substances with effects on human health in the product are so small that they most probably do not pose a risk. It is, however, emphasized that other products within the product group may contain other substances – and in larger amounts. Furthermore, it should be recognized that the analysis made for the producer does not allow for a good estimation of the exposure levels. For this purpose, an analysis of the amount of migrating substances is needed.

With the limited knowledge established in the survey and analysis of the products only a very general assessment of the potential risks to human health can be given. In analogy to other surveys of products with similar materials and exposure routes it is, however, concluded that the risk of being exposed to harmful substances in significant amounts seems to be very small. As indicated, the basis for this conclusion is very limited, and more precise conclusions can only be reached by performing a series of analyses giving the information necessary to conduct a risk assessment of the identified substances using the EU Technical Guidance Document (TGD) for risk assessment of chemicals.

As the final activity in the project a suggestion for the content of a follow-up project is outlined, giving the possibility of making the desired risk assessment following the TGD. The suggested analysis programme focuses specifically on skin exposure, since exposure via inhalation or oral ingestion is judged to be negligible or not existing.

It is also suggested that the analyses to be made comprise chemicals and groups of chemicals known from other surveys to have a potential for effects on human health which may come close to a Margin of Safety of 100, e.g. plasticizers, metals, organotin-compounds, and brominated flame retardants. The outlined approach does, however, also allow for identification and quantification of the migration of other chemicals, which may be relevant in a risk assessment. The suggested analysis programme thus gives the possibility of identifying potential risks with respect to human health, but it is emphasized that the product groups being examined are very heterogeneous with respect to materials (and additives), and the results obtained will probably not be very conclusive.






2 Sammenfatning

Som et led i Miljøstyrelsens kortlægning af kemiske stoffer i en række forbrugerprodukter ønskes viden om hvilke stoffer, der indgår i hovedtelefoner og høreværn. Projektet Kortlægning af kemiske stoffer i hovedtelefoner og høreværn er udført i to faser, der henholdsvis omfatter kortlægning af markedet med fokus på indhentning af information fra producenter og leverandører og en beskrivelse, baseret på analyser og erfaringer, af hvilke materialer, der fortrinsvis anvendes til de pågældende produkter og hvilke additiver, der typisk kan tænkes anvendt. Projektet munder ud i en overordnet vurdering af de sundhedsmæssige risici ved brug af produkterne og en beskrivelse af hvilke yderligere analyser, der anbefales for at kunne gennemføre en vurdering efter retningslinjerne i EU’s Technical Guidance Document til risikovurdering af kemiske stoffer.

I projektets første fase blev der ved internetsøgninger fundet omkring 70 producenter af hovedtelefoner, der skønnet producerer væsentlig mere end 1.000 forskellige produkter. Produktgruppen blev inddelt i tre hovedtyper, nemlig ”Around-ear”, ”On-ear” og ”In-ear” hovedtelefoner, der foruden at være forskellige i udformning også kan tænkes at være karakteriseret ved, at det er forskellige materialer, der kommer i kontakt med huden. Der er ved kortlægningen ikke taget specielt hensyn til, at mange hovedtelefoner i dag også har en mikrofon (de såkaldte head-sets), idet der ikke er grund til at antage, at der er tale om, at det er andre materialetyper, der kommer i kontakt med huden. Ud fra forskellige statistiske oplysninger er antallet af solgte hovedtelefoner skønnet til at være i størrelsesordenen 500.000-1.000.000 stk. pr. år.

I den første fase blev der fundet 16 leverandører af høreværn, der blev inddelt i to overordnede typer, ”Around-ear” og ”In-ear”. Sidstnævnte gruppe inkluderer ikke engangs-ørepropper, der er blevet kortlagt tidligere. Antallet af forskellige produkter er væsentligt lavere end for hovedtelefoner, især for ”In-ear” produkter, hvor hver producent generelt kun markedsfører et enkelt produkt. Antallet af solgte høreværn til fritidsbrug er groft skønnet til 10.000 pr. år, mens antallet af høreværn til professionelt brug formodentligt er væsentligt højere.

Internet-søgninger og henvendelser til producenterne gav et godt overblik over hvilke materialer, der anvendes, men kun megen sparsom information om hvilke additiver, der tilsættes for at give præcis de materialeegenskaber, der er ønskede. Det er ikke overraskende, at producenterne ikke umiddelbart kan eller vil levere denne information, idet de fleste råvarer til produktion af plast- og gummibaserede komponenter vælges ud fra deres tekniske specifikationer, mens det er mindre væsentligt at vide i detaljer, hvordan de tekniske egenskaber er indarbejdet i materialerne. Det skal dog bemærkes, at mange producenter oplyser, at deres produkter overholder ROHS-direktivet, der blandt andet forbyder eller begrænser tilstedeværelsen af visse tungmetaller og flammehæmmere.

I projektets anden fase blev der gennemført FT-IR analyser af tyve produkter, 14 hovedtelefoner (6 ”Around-ear”, 4 ”On-ear” og 4 ”In-ear”) og seks høreværn (4 ”Around-ear” og 2 ”In-ear”). Analyserne sigtede først og fremmest på at identificere de primære materialer, mens de kun kan bruges til identifikation af additiver og fyldstoffer, der er til stede i større mængde. Additiver, der anvendes i små mængder, vil derfor ikke blive identificeret ved analysen, ligesom den heller ikke identificerer tilstedeværelsen af tungmetaller.

Den følgende tabel viser hvilke materialer, der på baggrund af producentinformationer og analyser vides at blive anvendt i hovedtelefoner og høreværn.

  Hovedtelefoner Høreværn
  Around-ear On-ear In-ear Around-ear In-ear
Materialer i kontakt med ørerne, fundet ved analyse          
Silikone X   X   X
PUR, blød (polyurethan) X X   X  
PUR, skum   X      
PUR, lak         X
ABS (acrylonitril-butadien-styren)     X    
Polyester (tekstil) X        
PVC, nitrilmodificeret       X  
PVC med ftalatblødgører       X  
Andre materialer, fundet ved kortlægningen          
Læder X        
PC (polycarbonat)   X      
PC/PBT   X      
Akryl         X
EVA (ethylen-vinylacetat)   X      
PP/EPDM   X      
Chloropren-gummi   X      
Kunstlæder X        

Projektets fremgangsmåde giver ikke en sikker viden om hvilke materialer, der er hyppigst anvendt, dertil er antallet af producentsvar og analyseresultater ikke tilstrækkeligt repræsentativt. Det virker dog sandsynligt, at PUR er et foretrukket materiale, både fordi det er fundet i en del produkter, og fordi det har de ønskede tekniske egenskaber med hensyn til brugerkomfort kombineret med (slid)styrke. Også silikone er et ofte anvendt materiale, specielt til In-ear produkter, hvor materialets smidighed gør det velegnet til at tilpasse sig ørets form. PVC blev ikke fundet i de analyserede hovedtelefoner, mens det blev fundet i tre ud af fire ”Around-ear” høreværn, enten blødgjort med ftalat eller modiferet med nitrilgummi og – måske - en uidentificeret blødgører.

Projektets analyser blev suppleret med en analyse af indholdet af kemiske stoffer i materialerne i et head-set (en hovedtelefon med mikrofon), foretaget for en producent. Denne analyse var primært rettet mod at identificere og kvantificere allergifremkaldende stoffer, men den gav også information om mængden af andre stoffer, herunder stoffer med velkendte effekter på sundheden. Med hensyn til risikoen for allergi konkluderes det i en vurdering, foretaget af et anerkendt institut, at der ikke kan forventes allergiske reaktioner ved brug af det pågældende produkt. I det nærværende projekt vurderes det endvidere, at mængden af identificerede stoffer med potentiale for at påvirke sundheden er så lille, at de med stor sandsynlighed ikke udgør en sundhedsmæssig risiko. Det skal dog understreges, at der i produktgrupperne som helhed sandsynligvis forekommer andre stoffer – og i andre mængder – ligesom en analyse af indholdet ikke giver mulighed for en sikker vurdering af eksponeringsniveauet. Dertil kræves en migrationsanalyse.

Med den viden, der er indhentet i projektets kortlægnings- og analysefase, kan der kun gennemføres en meget overordnet vurdering af de sundhedsmæssige risici. Der er draget analogi til andre kortlægningsprojekter, og denne peger på, at risikoen for at blive udsat for stoffer i skadelige mængder er meget lille. Som indikeret ovenfor er videngrundlaget dog mangelfuldt, og en mere sikker konklusion kræver derfor yderligere analyser af udvalgte produkter med en efterfølgende vurdering af fundne stoffer efter EU’s Technical Guidance Document (TGD) for risikovurdering af kemiske stoffer.

Der gives derfor afslutningsvis i rapporten et forslag til et projekt, der gennem analyser af produkter giver mulighed for en vurdering efter TGD. Det foreslåede analyseprogram fokuserer alene på hudeksponering, idet påvirkning via indånding og oral indtagelse af kemiske stoffer vurderes at være negligibel.

Analyserne foreslås primært at omfatte de stoffer og stofgrupper, hvor det på baggrund af tidligere kortlægningsprojekter skønnes, at der kan være et potentiale for en sundhedsmæssig påvirkning, dvs. blødgørere, metaller, organotin-forbindelser og bromerede flammehæmmere. Den skitserede fremgangsmåde giver dog også mulighed for at identificere og kvantificere migration af andre relevante stoffer. Analyseprogrammet giver dermed mulighed for at få en indikation af mulige sundhedsrisici, men det skal understreges, at der er tale om meget heterogene produktgrupper, og at vurderingen derfor sandsynligvis ikke vil kunne give meget håndfaste konklusioner.






3 Introduction

Headphones are used to an increasing extent, among other things as a result of the fact that music and speech today are communicated electronically, e.g. through MP3 players, mobile phones and PC’s. However, at the same time, headphones being used in the traditional way, e.g. in connection with a stereo, are sold. The many application areas have resulted in a significant product development so it is possible to choose products varying from very small In-ear headphones to the traditional headphones sitting on or encircling the ear. A large number of ways of wearing headphones, using different kinds of spring bands, is available.

The use of hearing protection aids is more limited, but the knowledge of the risk of getting impaired hearing is estimated to result in a growing demand. As the purpose of the hearing protection aids is to keep out sound and noise, only two main types are available on the Danish market, Around-ear (the traditional product) and In-ear hearing protection aids. For private use it is assessed that the former type is the most frequently used.

The close contact with the skin on (or in) the ear means that there is a risk of the chemical substances will migrate from the applied materials (mainly plastics) to the skin surface and thus can affect the users’ health. The purpose of the project is to create an overview of the market for the two product groups, which materials are being used in the products of today and propose how to make a more precise assessment of the health risk when using the products.

The project is conducted in two phases:

  • In the first phase of the project a survey of the market through Internet searches and contact to producers is completed.
  • In the second phase of the project a number of products in the two product groups, 20 in total, are purchased after which an analysis of the applied materials is completed. Based on the knowledge of the applied materials, conclusions of analogy are subsequently drawn to other survey projects where the same materials and the same way of exposure have been assessed with regard to their potential of causing health effects. Finally, a proposal for a further analysis and assessment of the two product groups is made.





4 Description of the product groups

The product groups being examined in the project are in general described as “Headphones” and “Hearing protection aids”. In practice, these overall descriptions cover a wide range of products with large differences in both mode of operation, design and selection of materials.

4.1 Headphones

Regarding headphones there is a differentiation between the following basic subtypes:

Around-ear” headphones which are the well-known, ”old-fashioned” type where a loudspeaker is contained in a cup which encircles the ear and thus shut out external noise. The cups are kept in place by an elastic spring band over the head. There are only a few variations in the basic appearance but large differences in the choice of materials for the individual components. A number of models are shown in Figure 1.

Figure 1. Around-ear headphones – different models

Figure 1. Around-ear headphones – different models

”On-ear” headphones, where the loudspeaker is protected by pads sitting outside on the ear. The loudspeaker unit which can be of different size is held against the ear in different ways, e.g. by using spring bands over the head, behind the neck or around the ear. Thereby, the headphones become comfortable to use in different situations, e.g. during exercise of sports. Figure 2 shows three different models.

Figure 2. On-ear headphones. From left with a spring band over head, behind the neck and around the ear.

Figure 2. On-ear headphones. From left with a spring band over head, behind the neck and around the ear.

”In-ear” headphones are small loudspeakers which are placed directly in the ear and may be held in place by a spring band over head, around the neck or around the ear. The loudspeakers may be embedded in hard plastic which  has a soft layer of foam or rubber on the outside, if necessary, but they can also be embed in a soft plastic which adapts itself to the shape of the ear when the plugs are placed.

Figure 3. In-ear headphones. From left a model with a spring band, a model with soft material which adapts itself to the shape of the auditory canal and a model that is individually adapted.

Figure 3. In-ear headphones. From left a model with a spring band, a model with soft material which adapts itself to the shape of the auditory canal and a model that is individually adapted.

Alternative products and technologies. During the recent years a significant development within fields of application, product design and technology has taken place. Within the field of application, especially headsets being used in connection with e.g. the use of a PC can be pointed out. Besides one or two loudspeakers (in general of the On-ear type), the headset consists of a microphone which makes it possible for the user to communicate interactively with the outside world, e.g. in connection with IP telephony or when the computer is used for games in a network (Figure 4). Another field of application in rapid development is hand-free mobile telephony where the user via a loudspeaker (generally of the In-ear type) and an external microphone can use a telephone with very little use of the hands.

Within the field of technology it is especially worth pointing at the Bluetooth technology providing that audio signals are transferred to the loudspeakers without used of a cord. On the other hand it is necessary to provide the headphones with a receiver which is in direct connection with the loudspeakers. This receiver can be integrated in Around-ear and On-ear models, without being visible, while with In-ear models it is often necessary to use a spring band around the ear to keep the receiver unit in place (Figure 4).

The mentioned tends of development are not assessed to have any influence on the basic design of the headphones or on the choice of materials for these.

Figure 4. Examples of a headset and a bluetooth receiver with In-ear loudspeaker

Figure 4. Examples of a headset and a bluetooth receiver with In-ear loudspeaker

4.2 Hearing protection aids

The product group hearing protection aids is somewhat less differentiated than headphones. Thus, there are only two subgroups, Around-ear and In-ear, as an On-ear product will not be able to fulfil the primary function, to lower the external noise to an acceptable level.

With regard to appearance and materials hearing protection aids look like headphones. Some hearing protection aids have also a sound source so at the same time the user has the possibility of listening to the radio or receiving messages via a wireless system while the external noise is shut out. The two basic types of hearing protection aids are shown in Figure 5.

Figure 5. In-ear and Around-ear hearing protection aids

Figure 5. In-ear and Around-ear hearing protection aids

A subgroup of In-ear hearing protection aids is ear plugs which may be assumed to fulfil the same basic performance as In-ear hearing protection aids but are not adapted to the individual user. This subgroup is mapped in a former survey project from 2003 with two part reports, Consumer project report no. 27 (Surveying of chemical substances in earplugs. Phase 1: Collection of earplugs) and no. 28 (Mapping of chemical substances in earplugs. Phase 2: Analysis of substances), respectively. In these reports basic materials and a number of additives in ear plugs were surveyed based on inquiries to producers, importers and retail trade, followed by an analysis of selected products. The subgroup is not considered further in this survey project but the results will be included where relevant.

4.3 Legislation within the area

According to chief consultant Leif Christensen from the Danish Trade Organisation for Consumer Electronics headphones are covered by the WEEE directive (Waste from Electric and Electronic Equipment, Directive 2002/96/EC) and the RoHS directive (Restriction of the use Of certain Hazardous Substances, Directive 2002/95/EC) (Leif Christensen, personal communication, 17/6-07). The RoHS directive includes a ban on the use of lead, mercury, cadmium, hexavalent chromium, polybrominated diphenyl ethers (”PBDE”, penta-BDE, octa-BDE and deca-BDE) and polybrominated biphenyls in electrical and electronic equipment from 1 July 2006. There are a number of exceptions from the bans in the RoHS directive, e.g. lead in certain types of soldering materials is temporarily permitted. Furthermore, the EU Commission has lifted the ban on deca-BDE for application in polymers (cf. the decision of the Commission dated 13 October 2005). Denmark has taken legal proceedings against the European Court of Justice with the intention to have this decision cancelled.

Products, for which the RoHS directive does not apply, are regulated by the Danish legislation regarding restrictions on the use of the heavy metals lead, mercury and cadmium. This means that these regulations will apply to hearing protection aids. The following legislation is relevant:

  • Statutory Order on ban on import and sales of products containing led. Stat. Ord. 1012 of 13.11.2000.
  • Statutory Order on ban on import, sales and export of mercury and mercurial products. Stat. Ord. 627 of 01.07.2003.
  • Statutory Order on ban on sales, import and production of cadmium-containing products. Stat. Ord. 1199 of 23.12.1992.

Leif Christensen from BFE also assesses that the EuP Directive (Eco-design of Energy-using Products (EuP), Directive 2005/32/EC) apply to wireless headphones with a power supply in the form of a battery.

Products with radio equipment must also keep the requirements in the R&TTE Directive for radio and teleterminal equipment (1999/5/EC).

Finally it can be mentioned that a number of hearing protection aids are equipped with different kinds of radio communication and/or other means of playing music. Therefore they are comprised by the same directives which apply for headphones.






5 Survey of the market for headphones

5.1 The market for headphones

The market for headphones is estimated on a basis of a number of different sources.

5.1.1 Statistics Denmark

Statistics Denmark does not sum up import and export of headphones in units, but only in kilos and kroner. The following information is available in the statistics bank for the product group “Headphones and earphones, also combined with a microphone, except handset for wire telephony” for 2006:

Headphones Import (kilo) Import (1000 kroner) Export (kilo) Export (1000 kroner)
  436,652 116,884 167,884 84,474

The industry’s sales of the product line “8518302000 Headphones and earphones, handset for wire telephony, also combined with a microphone, not for civil flights” amounted in 2006 to 178,736 units at a value of 25.8 million kroner which gives an average unit price of about 144 DKK.

If it is assumed that the same unit price is valid for imported and exported goods the Danish consumption, measured as the difference between import and export, amounts to approx. 225,000 units. However, it is noted that the definitions of products for foreign trade and the industry’s sales of own goods are not identical. It is also noted that many headphones are probably sold as a part of a product packet in which a sound source is included such as e.g. a MP3 player.

5.1.2 Danish Trade Organisation for Consumer Electronics

The Danish Trade Organisation for Consumer Electronics (Brancheforeningen for Forbrugerelektronik) does not assess the sales of headphones as a separate product group in their public statistics (www.bfe.dk). However, it is possible to get an idea of the magnitude of the market by looking at the number of sold products where it can be relevant to use a headphone. For battery-powered (“transportable”) audio products the following information about sales figures in 2006 is available:

  • Radio receivers: 20,000
  • Cassette radios: 65,000
  • DAB radios: 200,000
  • Cassette tape recorders: 5,000
  • Compact Disc players: 5,000
  • MP3 players: 500,000

It is most likely the smaller products such as cassette, CD and MP3 players which are sold with a set of headphones and if each of the sold products within the three product groups has included purchase of headphones too there is the possibility that at least 500,000 headphones have been sold in the Danish market in 2006, solely to transportable audio systems. As transportable audio systems are in question it must be assumed that the main part of the sold products is On-ear or In-ear headphones as Around-ear headphones will normally be regarded as inelegant in this connection.

A number of purchasers of transportable music systems will already have a set of headphones which can be applied to the new product. On the other hand, in cases where a set of headphones is included, the purchasers of music systems will often choose to buy a set of a better quality so that in fact they get two sets but of course only use one of them.

Approximately 125,000 stationary music systems were sold. Headphones will be a natural supplementary purchase for many but if the buyer already has a set of Around-ear headphones of a good quality, he will probably seldom replace these.

Besides headphones for music playing, there are probably also sold some headphones for use with PC’s (IP telephony, computer games in network). Most of these headphones will be in the form of On-ear headsets, including a microphone. Furthermore, In-ear headphones will be sold for use with mobile phones. The information from the Danish Trade Organisation for Consumer Electronics does not give any possibility of estimating how many of these types of headphones are sold annually.

5.1.3 Elretur

Elretur is the Danish system ensuring that all electrical and electronic waste is handled in an environmentally responsible way. The industry has to report the sales of relevant product groups to Elretur. According to Lars Lyng from Elretur, a sale of about 65,000 units per month for the product group headphones is reported which also includes among others clock radios and small transistor radios.

5.1.4 Total estimate of the market of headphones

In total it is estimated that between 500,000 and 1,000,000 sets of headphones are sold annually. It is not possible to give a detailed picture of the distribution on the different types but it is our estimate that the largest number of sold products is to be found within the sub-groups On-ear and In-ear headphones as during the recent years the development has been in the direction of producing “small” products with a satisfactory sound.

5.2 Identification of producers of headphones

The preliminary survey of the market is primarily completed on basis on searches on the Internet. The following web-sites have been visited to identify which producers who have their products for sale on the Danish market, either in physical shops and/or in Internet shops.

www.itbutikken.dk (Internet shop)

www.enavia.com (Internet shop)

www.itonline.dk (Internet shop)

www.elgiganten.dk (El-Giganten)

www.aage.dk (the music house Aage Jensen)

www.avc.dk (Audio Visuelt Centrum)

www.merlin.dk (Merlin)

www.eskilsen.dk (Super Sound)

www.nbradio.dk (Internet shop)

www.hifiklubben.dk (Hi-Fi Klubben)

www.itbutikken.dk (Internet shop)

www.hifishoppen (Internet shop)

www.itonline.dk (Internet shop)

www.fona.dk (Fona)

www.midtdata.dk (Internet shop)

www.computercity.dk (Computer City)

The screening of these web-sites showed that there are at least 70 suppliers of different types of headphones. A quick estimate based on the available prices indicates that the vast majority of products can in general be characterized as being of a rather good quality with a price above 100 DKK. The list of producers is found in Table 1.

Table 1. List of producers of headphones, found through Internet search.

Acer
AKG
Altec Lansing
Apple
Argon
Belkin
Behringer
Beyer Dynamic
BOSE
Cables Unlimited
Canon
Canyon
Cisco
Creative
Denon
Freecom
Fujitsu-Siemens
Future Sonics
GN Netcom
Goldring
Grado
Hama - Iogear
HP iPAQ
HTC
Icemat
Jabra
Jensen
JVC
Koss
Labtec
Lenovo
Logitech
Maxell
Microsoft
Motorola
Nokia
Olympus
Otek
Panasonic
Philips
Pioneer
Plantronics
RIM
Roland
Samson
Sandberg
Sennheiser
Sharkoon
Sonomax
Sony
Sony Ericsson
Soundking
Speed-link
Stanton
Supreme
Swyx
Targus
Technics
TriPort
Toshiba
Trust
Typhoon
U.S.Robotics
Ultrasone
Vic Firth
Yamaha
Zalman
ZIP
XtremeMac

5.3 Information from producers

As the next step in the survey a number of producers’ homepages, chosen at random, were visited with the intension partly to estimate the number of different products, partly to find the key information directly, e.g. which materials gets into contact with the skin when using headphones.

A visit to about 50 homepages showed that most individual producers had a wide selection of products. Several producers had more than 50 different products within the categories ”Around-ear”, ”On-ear” and ”In- ear”. It was not possible to assess unambiguously whether all products are in fact marketed in Denmark but with the distribution of especially Internet shops with large selections it is a realistic estimate that the number of headphone products on the Danish market is in the order of magnitude of 2000.

The visits to the same homepages also showed that as a principal rule a set of technical specifications for each product is available but that they seldom contain any detailed information about the materials used. However, some producers have chosen for selected products to give an general description of the material being in contact with the ear, e.g. artificial leather, PVC, thermoplastic PUR, silicone, velvet, velour or plush.

About 50 producers of headphones were contacted via e-mail or contact forms at their internet page. The purpose of the contact was to get direct information about the used materials and/or a possibility of getting more detailed information from sub-suppliers. As mentioned the intial knowledge-base was very poor and therefore a strategy with following head lines was applied.

Producers giving information about one or more materials were asked for further information about the materials in question. If PVC was mentioned, questions about the use of plasticizers were asked. If artificial leather was mentioned, it was asked whether the plastic component was PVC, PUR or something else and questions about use of other additives were asked. The producers were also asked whether they used other materials which come into contact with the ear and finally, they were asked whether they have had complains from customers about irritation or allergy from the use of headphones.

If there was no information about the use of (specified) materials, it was asked which materials gets into contact with the ear, whether they contained additives and if so, which additives. Also this group of producers was asked whether they had received complains from the customers.

In certain cases, if a producer from one of two groups markets a large number of products, questions about only a few of these were asked. The background for this strategy was that it was assumed that the task of giving a satisfactory answer for all products would be so demanding in terms of resoures that the producer would choose to ignore the request for this very reason.

The results of the Internet searches and requests to producers are reported in the next chapters.






6 Survey of the market for hearing protection aids

6.1 Statistical information

The product group hearing protection aids is not a unique item in surveys from Statistics Denmark which has not been able to point at which classification is being used in practise.

It has not been possible either to identify which branch(es) the producers belong to. From Internet searches it is estimated that the main part of the Around-ear models is imported, among others from Sweden where the producers also produce helmets, visors and other protective equipment. In certain cases it is most probably subsidiary companies of a large concern with a very wide range of products in the market.

The individually adapted In-ear models are produced both in Denmark and abroad. For certain products it takes place in the way that in Denmark an imprint of the shape of the ear is taken and thereafter a set of ear plugs is produced abroad. Also here it might be the case that the hearing protection aids are a part of a large product range which for example could include hearing aids.

There are no requirements to disposal of hearing protection aids unless they contain electronic equipment. Therefore it is not possible to get an indication of the size of the market in this way.

Accordingly, a good estimate of the market for hearing protection aids cannot be given. It is not possible either to differentiate between the two basic types of hearing protection aids, or to distinguish between products for professional use and for leisure use. However, common sense says that the market is substantially smaller than the market for headphones as they are products with a long lifetime being used of a small group of consumers. A very rough guess is that the number of sold hearing protection aids for leisure use does not exceed 10,000 units annually and is thus 1-2% of the market for headphones. The number of hearing protection aids for professional use is assumed to be somewhat higher as it is a legal demand that the employees have to be protected against hearing damaging noise. Here the lifetime of a hearing protection aid of course comes into play and in this connection it should be mentioned that in some cases it is possible to replace parts of a hearing protection aid, e.g. cover and/or ear pads. However, it is not a part of the project to investigate hearing protection aids for professional use.

6.2 Identification of producers of hearing protection aids

Producers and suppliers of hearing protection aids were identified via Internet searches, both in the most simple way by searching for “hearing protection aids” on Google and by searching for “hearing protection aids” on home pages for do-it-yourself markets, tool suppliers, working environment organisations, etc.

Table 2 shows the producers/suppliers which are judged to be relevant on the Danish market. It shall be noted that it was not possible to distinguish between products for private use and professional use so it is assumed that there are not fundamental differences between the products being sold to the two types of users.

Table 2. Products/producers of hearing protection aids on the Danish market

Producer Type of hearing protection aids
Sonomax In-ear
Hellberg Around-ear
Bilsom Around-ear
In-ear
Ear plugs
Peltor Around-ear
AKU In-ear
EARFoon In-ear
AudioVox In-ear
Phonak In-ear
3M Around-ear
Ear plugs
Rexton (Elacin) In-ear
Jonsered Around-ear
Optimuff Around-ear
Sordin Around-ear
DeWalt Around-ear
Ear plugs
Bulloch Not stated
Passive hearing protective aids Not stated
Profi Around-ear

Fourteen of these producers were contacted via e-mail or contact forms on their Internet page. Exceptions were e.g. made for products like Bulloch and “Passive hearing protection aids” which are sold in an multi-product shops, and where it neither through the seller’s homepage nor more detailed searches was possible to find further information about the product or the producer. The purpose of the contact was to get direct information about the materials used and/or a possibility of getting more detailed information from sub-suppliers. As mentioned the initial knowledge base was rather poor and therefore the same strategy as for headphones was used.

Producers giving information about one or more materials were asked for further information about the materials in question. If PVC was mentioned, questions about the use of plasticizers were asked. If artificial leather was mentioned, it was asked whether the plastic component was PVC, PUR or something else and questions about use of other additives were asked. The producers were also asked whether they applied other materials which come into contact with the ear and finally, they were asked whether they have had complains from customers about irritation or allergy from the use of hearing protection aids.

If there was no information about the use of (specified) materials, it was asked which materials gets into contact with the ear, whether they contain additives and if so, which additives. Also this group of producers was asked whether they had received complains from the customers.

Some producers, e.g. Peltor, Bilsom og Sordin, market a large number of products and therefore there was only asked about details for a few selected products. The background for this strategy was that it was assumed that the task of giving a satisfactory answer for all products would demand so considerable resources that the producer would choose to ignore the request for information for this very reason.

The results of the Internet searches and application to producers are reported in the next chapters.






7 Materials in headphones and hearing protection aids

7.1 Materials in headphones

The materials being used in headphones are mapped through Internet searches and via information from the producers.

7.1.1 Materials, found via Internet searches

Most of the information about materials is found via searches on the producers’ homepages on the Internet. Only a very limited part of the available products is described with regard to the materials coming into contact with the ear and in nearly all cases the information concerns the material being used for ear pads, or in which the loudspeakers in In-ear headphones are moulded.

Below the material being identified via the searches are stated, no matter if they appear often or are only found in a single case.

Table 3. Material identification in relation to headphones.

Material identification Type of headphone
Silicone (incl. “medical grade” and “Hypoallergent”) In-ear
Foam On-ear
Leather-effect On-ear
PVC (also “vinyl”) On-ear
Thermoplastic polyurethane Around-ear
PC (polycarbonate) On-ear
Artificial leather (also “foam-filled artificial leather” Around-ear
Rubber In-ear
Textile (velour, velvet, plush) Around-ear
”Slow-memory material” Around-ear
Polyester (PET) Ear cup for On-ear
Rubber Ear hook for On-ear
Leather Around-ear

Based on the searches it has not been possible to establish an unambiguous connection between the choice of material and the quality/price. Artificial leather (which is not a well-defined material) is together with PVC the material being mentioned most often for Around-ear headphones while textile and leather are only mentioned a few times, all in connection with products which are judged to be “high-end” products of a high quality. “Foam” is assumed to cover foam rubber which is primarily manufactured from polyurethane but it can also be manufactured from PVC.

For In-ear headphones silicone seems to be the dominant choice of material but also “rubber” is mentioned in this connection, however, without a more precise description. However, it must be assumed that In-ear headphones with “hard” ear buds are not manufactured from silicone but from plastic types like (hard) PVC (polyvinylchloride), PC (polycarbonate) or ABS (acrylic onitrile-butadiene-styrene). For many of these, a cover of foamed plastic is included which in the same way as for Around-ear and On-ear headphones will primarily be manufactured from PUR (polyurethane) or PVC.

7.1.2 Information from producers

The inquiries to producers of headphones confirmed that the preferred materials for use in headphones are PVC, polyurethane and silicone for Around-ear and on-ear headphones while the soft material being applied in in-ear headphones is silicone. Which materials are being applied for in-ear with hard ear-buds did not appear from the received answers.

The answers from producers/suppliers only contributed with few details besides information about the primary materials being applied. However, one single producer of head sets and other electronic equipment placed an analysis report of a product at our disposal. From the report and the following communication it appears that the following materials can get into contact with the skin for the product in question:

  • EVA (ethylene vinyl acetate) in ear pads
  • A mixture of PP (polypropylene) and EPDM (ethylene/propylene dimer), a so-called thermoplastic elastomer, in an ear hook
  • ABS (acrylic onitrile-butadiene-styrene), in a fastening spring band
  • Soft foam, manufactured from chloroprene rubber for a stabilization spring band
  • PC/PBT (polycarbonate/polybutylene terephthalate), for loudspeaker house

A detailed examination of the analysis results is found in section 8.3.

7.1.2.1 Information about toxicology and user-experience

None of the producers of headphones answering to the inquiry had the knowledge that their products had caused allergy or other inconveniences and diseases for the users. It shall be noted that information about this from individual persons cannot be regarded as fully adequate but it has been outside the frames of the project to follow up at producers and suppliers.

An acknowledged institute has assessed the analysis results of the headset being described in general in 7.1.2 and more detailed in section 8.3 with regard to the risk that the materials cause allergy in the users of the headset. In their assessment, the institute points at the following substances as potentially problematic in relation to allergy: cobalt, nickel, chromium and 4-tert-butyl phenol. Based on the low concentrations of the four substances in the materials, the institute concludes that allergic reactions cannot be expected. None of the substances identified in the analysis were regarded as irritants. However, the institute remarks that there might have been other substances in the materials than those being selected for the analyses.

7.2 Materials in hearing protection aids

Mapping of the materials being used in hearing protection aids was attempted through Internet searches and direct inquiries to producers.

7.2.1 Materials, found through Internet searches

Through the Internet searches the following materials were identified for the two types of hearing protection aids.

Table 4. Materials in hearing protection aids

Around-ear In-ear
PVC (in a bag, not detailed described) Silicone
Medical silicone (approved for implants)
Acrylic
Acrylic/silicone-mixture

7.2.2 Producer information

The occurrence of PVC in Around-ear hearing protection aids was confirmed by three of the large producers. One of them also told that two tests for allergenic properties had been made – both were negative. Unfortunately, it has not been possible to get further details about the content of additives in the products in question or about the allergy tests in question. However, another producer provided a list of the requirements to concentrations of substances which their products must comply with in order to be approved by BG Prüfzert which is a German association of test and certifying bodies which primarily deals with working environment. For hearing protection aids the following requirements to constituents are laid down:

Table 5. Requirements in BG Prüfzert for maximum concentrations of certain substances and groups of substances

Substance/group of substance Concentration
Metals  
Arsenic ≤ 25 mg/kg
Lead ≤ 25 mg/kg
Antimony ≤ 25 mg/kg
Tin ≤ 50 mg/kg
Phthalates  
Di-(2-ethylhexyl)-phthalate ≤500 mg/kg
Total phthalate
Dimethylphthalate, diethylphthalate, di-n-butylphthalate, di-isobutylphthalate, benzylbutylphthalate, di-(2-ethylhexyl) phthalate, di-n-octyl-phthalate, di-iso-nonylphthalate, other phthalates being  quantifiable with reference to the applied method of analysis.
≤ 5000 mg/kg (until 30/6-2008 ≤ 7500 mg/kg)
Organisc tin compounds
(Total of monobutyl, dibutyl, tributyl, tetrabutyl and dioctyl tin. Shall only be determined if the concentration of tin is larger than 50 mg/kg).
= 50 mg/kg

It is outside the frames of the project to complete an assessment of the importance of fulfilling these requirements. However, it is clear that for phthalates it is rather low concentrations that are permitted (0.05% di-(2-ethylhexyle)phthalate and 0.5% total phthalate) as soft PVC often contains more than 30% phthalate.

Likewise the use of silicone and acrylic in in-ear hearing protection aids was confirmed by suppliers. For in-ear hearing protection aids of silicone both raw materials and a “finished” set of hearing protection aids were made available for analyses. A producer of in-ear hearing protection aids of both silicone and acrylic made a set of safety data sheets available for the project. It should be noted that in-ear hearing protection aids of both acrylic and silicone are individually fitted as they are either manufactured through embedment directly in the ear (possible with silicone) or embedment in a mould giving an imprint of the shape of the ear. The safety data sheets describe the following substances which are the basis of classification of the raw materials:

Table 6. Constituents in raw materials for production of hearing protection aids in silicone and acrylic. From the producers’ safety data sheets.

Hearing protection aids of silicone Constituent(s) CAS No. Concentration
  Cristobalite 14464-46-1 10-25%
  Paraffin waxes and carbon hydride waxes 8002-74-2 Working place exposure possible – concentration not stated
  Amorphous silica 07631-86-9 25%
  Dimethyl, methylhydrogene siloxane copolymer 68037-59-2 10%
Hearing protection aids of acryl      
  Methylmethacrylate 80-62-6 50-100%
  Ethandiol-1,2,-dimethacrylate 97-90-5 2.5-10%
  2-Benzotriazolyl-4-methylphenol
(Tinuvin P)
2440-22-4 ≤ 2.5%
  N,N-dimetyl-p-toluidine 99-97-8 ≤ 2.5%
  1,4-dihydroxybenzene 123-31-9 ≤ 0.1 %
  Dietylphthalate 84-66-2 Working place exposure possible – concentration not stated

At least one producer states to have a possibility of surface treatment of hearing protection aids of silicone with a lacquer based on toluene (20-60%) and xylene (20-60%).

From another producer of hearing protection aids of silicone a bottle with lubricant is included which can ease the insertion of the hearing protection aids. Among the constituents in this lubricant is phenyl mercury nitrate in concentrations of less than 0.01%. The substance is a preservative.

7.2.2.1 Information about toxicology and user-experience

None of the producers of Around-ear hearing protection aids answering to the inquiry had the knowledge that their products had caused allergy or other inconveniences and diseases for the users. It shall be noted that information about this from individual persons cannot be regarded as fully adequate but it has been outside the frames of the project to follow up at producers and suppliers.

However, a producer of both hearing aids and hearing protection aids informed that their experience with hearing aids in hard acrylic was that about 2% of the users experienced allergenic skin rwactions without stating information about the specific reason for the allergy. To these patients the hearing aids were therefore produced in titanium or another hypoallergenic material. Apparently, the producer in question does not manufacture hearing protection aids in hard acrylic.

As mentioned in 7.2.2 a producer of Around-ear hearing protection aids with a bead (bulge/thickening) of PVC has carried out allergenic tests of their products with a negative result. It has not been possible to get further details.

A producer of In-ear hearing protection aids of silicone has carried through tests of biological reactivity of typical raw materials. The following results are described:

  • Systemic toxicity in mice. Intraperitonal og intracutaneous administration in mice caused no larger systemic reaction from the test preparation than from salt water, polyethylene glycol 400 or sesame oil.
  • The macroscopic reaction from implantation in the muscles of a rabbit was not significant, compared with an USP negative control plastic.

The tests thus show primarily that there is no biological reaction from contact with silicone.

7.3 Summary – survey of materials

First of all, the completed survey shows that a wide range of materials is applied in headphones. The main part of the materials is synthetic polymers (plastic and rubber) but also a natural material like leather is used. It shall be noted that “textile” in this connection is assumed to be polymer-based, e.g. in the form of nylon or polyester.

For hearing protection aids the survey shows that PVC apparently is the preferred material for Around-ear hearing protection aids while silicone and acrylic are the preferred materials for In-ear hearing protection aids.






8 Analysis of selected products

8.1 Purchase strategy

The preliminary survey of the materials and possible additives which can come into contact with the skin has been supplemented with an analysis of a number of headphones and hearing protection aids, chosen randomly without possibility of determining whether the selection is representative. Within the product group headphones alone, more than 1,000 products are available on the Danish market and the selection of products for analysis took therefore preliminary place with basis in criteria such as the largest suppliers were to be represented, that the three types of headphones (Around-ear, On-ear and In-ear) and two main types of hearing protection aids (Around-ear and In-ear) were to be included, that the surfaces as far as possible were different (e.g. foamed/smooth surface and hard/soft in-ear headphones), and at the same time that the selected products were to be in different price levels.

It shall be noted that the differences in the price do not necessarily reflect differences in the choice of material but rather that there is a better sound quality in the more expensive products. It shall also be noted that no products with a price above approx. 400 DKK were purchased. Thus, some products on the market cost above 2,000 DKK, a price which only to a very limited degree can be assumed to be related to the choice of exclusive materials for contact with the skin but rather to the use of exclusive materials (e.g. gold) for cord and generation of the sound signals.

The relevant characteristics for the purchased products are:

Table 7. General characteristics of the purchased products.

Product group Number of products Number of producers Prices
Around-ear headphones 6 6 118, 134, 230, 273, 384, 771 DKK
On-ear headphones 4 4 20, 189, 384 DKK
In-ear headphones 4 4 74, 119, 175 DKK
Around-ear hearing protection aids 4 4 58, 130, 159, 169 DKK
In-ear hearing protection aids 2 2 Free

The majority of the purchased products (11/14 headphones, 2/6 hearing protection aids) was purchased via the Internet. The primary reason for this was that in this way it was relatively easy to secure that the purchased products were distributed as wanted. For the hearing protection aids, the purchases were spread on two products from do-it-yourself markets, two from the Internet and two products which the producers delivered free of charge to the project, one as a sample, the other being produced on site.

8.2 Analysis results

There were two main targets of the analyses, i.e. to verify the producer information and to complement these. However, in practice it was not possible to verify the producer information as the purchased products were not provided with information about which materials being applied. Exceptions from this were the two In-ear hearing protection aids where both producers clearly tell which materials form the basis of the products.

8.2.1 Analysis method

The IR analyses were completed on a Nicolet Impact 400 FT-IR spectrometer.

Different techniques were applied, dependent on the product. Flat, smooth materials were examined by use of ATR technique. Materials which were not smooth and flat were examined by rubbing a silicon carbide sandpaper against the sample and record the spectrum by DRIFT (diffuse reflectance) with the clean sandpaper as reference.

ATR as  well as DRIFT are reflection techniques and the spectra become a little distorted compared to normal transmission spectra.

For identification of plastic types electronic reference libraries (Hummel-Scholl eller Sadtler Know-it-all) were mainly used combined with FORCE Technology’s general experience.

Plasticizers like phthalates are normally applied in large amounts (30%) and will immediately be seen in the spectra. Often these substances will camouflage the spectrum of the basic polymer. Phthalate being present in a few percentages of another ester will normally not be observed. Other additives being applied in 0.1 to a few percentages will normally not be observed at the screening analysis unless they have absorptions in areas where a basic polymer and a possible softener for certain do not absorb.

Fillers with characteristic spectra, e.g. chalk, will be identified at levels of 10-30% while other fillers often cannot be identified for certain.

8.2.2 Analysis results

The results of the analysis of the selected products are shown in Table 8.

Table 8. Identified materials at FTIR analysis.

Product description IR result + remarks IR technique Product no.
Headphones      
Headphone Around ear Polyurethane (soft) ATR 5
Headphone Around-ear Polyurethane (soft) ATR 7
Headphone Around-ear Polyurethane (soft) ATR 14
Headphone/headset Around-ear Polyurethane (soft) ATR 16
Headphone In-ear Silicone (polydimethyl siloxane) ATR 6
Headphone In-ear Foam part: Polyurethane
hard plastic: ABS
ATR- foam + DRIFT hard part 11
Headphone In-ear Polybutadiene-styrene ATR 12
Headphone In-ear ABS DRIFT 18
Headphone On-ear Polyurethane (soft) ATR 4
Headphone On-ear Polyurethane (foam) ATR 8
Headphone On-ear Polyurethane (soft) ATR 9
Headphone On-ear Very black textile material, probably a typical polyester (PET) ATR 10
Headphone On-ear Polyurethane (soft) ATR 13
Headphone/headset On-ear Polyurethane (foam) ATR 17
Hearing protection aids      
Hearing protection aids Around ear Polyurethane (soft) ATR 1
Hearing protection aids Around ear PVC/Nitrile with unidentified plasticizer and/or flame retardant (probably containing phosphorus, similar to product no. 19) ATR 2
Hearing protection aids Around-ear PVC with phthalate plasticizer ATR 15
Hearing protection aids Around-ear PVC/Nitrile with unidentified plasticizer and/or flame retardant (probably containing phosphorus, similar to product no. 2) ATR 19
Hearing protection aids In-ear Silicone (polydimethyl siloxane) ATR 3
Hearing protection aids In-ear Polyurethane, hard (surface/lacquer) DRIFT 20

In general, the results confirm the information being found in the mapping phase of the project, namely that PUR (polyurethane) in both foamed and soft (artificial leather) quality is often used in parts getting into contact with the ear (On-ear and Around-ear products), that silicone is applied in In-ear products (both headphones and hearing protection aids), and that PVC is a frequently used material in Around-ear hearing protection aids.

Furthermore, the analysis showed some elements which did not appear from the preliminary survey:

  • Polyurethane based lacquer is applied for surface treatment of In-ear hearing protection aids in a hard quality, probably acrylic. According to the producer, the lacquer reduces the risk of allergy.
  • PVC applied in Around-ear hearing protection aids can be modified with nitrile (acrylonitrile-butadiene rubber) which increases the resistance towards oil and different chemical substances and it also gives an increased flexibility in the material. Thus, nitrile rubber can possibly replace traditional softeners totally or partly.
  • For PVC applied in Around-ear hearing protection aids, also traditional plasticizers are used. Unfortunately, the analysis does not give a possibility of a more precise identification of which plasticizer is used.
  • In the two In-ear headphones where the hard material was analysed, this was ABS. In the one of the cases the user could choose to put on pads of polyurethane, while the other product did not give this possibility.
  • Polybutadiene styrene (a type of rubber) is used as (soft) material in In-ear headphones.

It is emphasized again that the examined products do not necessarily constitute a representative sample of the two product groups. It shall also be emphasized that it was not within the frames of the project to quantify the content of additives in the products; in some cases it was even impossible to determine the substance(s) in question due to interference.

The existing knowledge can be summarized in a few points:

  • Which hard materials get into contact with the ear?
    • It is known for certain that ABS is used but there are no technological barriers for using materials like polycarbonate (PC), possibly as a copolymer with ABS or PBT. Also, there are no technological barriers for using hard PVC or PP for the purpose.
  • Which soft materials get into contact with the ear?
    • There is no doubt that PUR is the preferred choice for ear pads for all kinds of headphones, both in the form of foam pads and smooth pads. The analyses do not show whether it is a “pure” PUR material or it is an artificial leather quality where the contact layer is PUR while the substrate layer might be a different plastic or textile (se section 9.3).
    • From the detailed analysis of a headset it is known that also foam, based on neoprene rubber, can be used. PVC foam is also a possibility but no information is found showing that this material is used in practice.
    • Only a single of the analyzed products had a textile surface in contact with the skin. This material was most probably polyester (PET) which is a well-known and often applied material in all kinds of textiles. As described in section 9, it other synthetic textiles can most probably also be used.
  • Which plasticizers are used in PVC – and in which amounts?
    • Most probably soft PVC being used in headphones and hearing protection aids is modified in the same way as other soft PVC products. In other words, a wide range of plasticizers (including phthalates) can be used in amounts up to 40%.
  • Are flame retardants applied?
    • In two Around-ear hearing protection aids, flame retardants of the phosphate type might be applied. It is unknown whether this is the case for other hearing protection aids.
  • For none of the identified materials is it possible on basis of the analysis to give a qualified suggestion about type and amount of the additives used. Therefore, typical compositions of frequently used materials given in section 9.

8.3 Analysis of materials in a headset

A producer of headsets and other electronic equipment made an analysis of the materials being a part of one of there headsets available to the project. The headset contains number of components which in one way or another can get into contact with the skin.

  • Ear pads in two sizes, both produced from EVA (ethylene vinyl acetate), with contact surface at the external ear.
  • Ear hook, produced from a mixture of PP (polypropylene) and EPDM (ethylene/propylene dimer), a so-called thermo plastic elastomer, with a contact surface on the back of the ear.
  • Fastening spring band/ear plate, produced from ABS (acrylonitrile-butadiene-styrene), with a contact surface on the external ear.
  • Stabilization spring band with soft foam, produced from neoprene rubber, with contact on the scalp.
  • Loudspeaker house, produced from PC/PBT (polycarbonate/polybutylene terephthalate), with a (small) contact surface on the external ear.

The headset being analyzed can be varied in different ways. For instance, it is possible to choose between a large and a small ear pad and it can be fastened in three different ways by means of spring bands which either is placed above the scalp or around the ear. The basic model is shown in Figure 6.

Figure 6. The basic design of the analyzed headset.

Figure 6. The basic design of the analyzed headset.

The analysis results for the materials getting into contact with the skin are shown in Table 9 and Table 10. The analyses was made by an accredited laboratory but the information about analysis methods and detection limits has not been available.


Table 9. Concentration of metals and chemical compounds getting into contact with the skin in the analyzed headset.

Component   Reciver house w. loudspeaker Ear pad, small Earpiece Ear pad, large
Material   PC/PBT EVA ABS EVA
Chemical compound Concentration        
As mg/kg <0.1 <0.6 <0.1 <0.2
Cd mg/kg 0.17 <0.04 4.14 <0.01
Co mg/kg 0.0173 0.64 0.298 0.33
Cr mg/kg 0.12 991 0.458 810
Hg mg/kg <0.02 <0.08 <0.02 <0.02
Mn mg/kg 0.14 0.399 0.255 0.4
Ni mg/kg 0.167 0.429 3.49 0.309
Pb mg/kg 0.0875 <0.3 0.35 0.101
Zn mg/kg 22 2.22 39.2 1.5
Dimethyl phthalate mg/kg <1.0 <1.0 <1.0 <1.0
Diethyl phthalate mg/kg <1.0 <1.0 <1.0 <1.0
di-n-propyl phthalate mg/kg <1.0 <1.0 <1.0 <1.0
di-isobutylephthalate mg/kg <1.0 18 <1.0 8.5
di-n-butyl phthalate mg/kg <1.0 20 <1.0 6
di-pentyl phthalate mg/kg <1.0 <1.0 <1.0 <1.0
di-n-octylphthalate mg/kg <1.0 <1.0 <1.0 <1.0
di-(2-ethylhexyl)phthalate mg/kg <1.0 <1.0 <1.0 4.3
Butylbenzyl phthalate mg/kg <1.0 <1.0 <1.0 <1.0
di-cyclohexyl phthalate mg/kg <1.0 7 <1.0 <1.0
di-isononyl phthalate mg/kg <10 12 <10 <10
di-isodecyl phthalate mg/kg <10 <10 <10 <10
4-tert-butylphenol mg/kg 0.29 0.66 0.26 0.79
4-tert-pentylphenol mg/kg <0.0050 0.11 <0.0050 0.013
4-tert-octylphenol mg/kg <0.0050 0.16 <0.0050 0.062
4-n-nonylphenol mg/kg <0.0050 <0.0050 <0.0050 <0.0050
iso-nonylphenol mg/kg <0.050 53 <0.050 7.5
bisphenol A mg/kg 3.2 0.9 1.9 0.13
octylphenol-monoethoxylate mg/kg <0.010 <0.010 <0.010 <0.010
octylphenol-diethoxylate mg/kg <0.010 <0.010 <0.010 <0.010
octylphenol-triethoxylate mg/kg <0.010 <0.010 <0.010 <0.010
octylphenol-tetraethoxylate mg/kg <0.010 <0.010 <0.010 <0.010
octylphenol-pentaethoxylate mg/kg <0.010 <0.010 <0.010 <0.010
octylphenol-hexaethoxylate mg/kg <0.010 <0.010 <0.010 <0.010
nonylphenol-monoethoxylate mg/kg <0.10 <0.10 <0.10 0.85
nonylphenol-diethoxylate mg/kg <0.10 <0.10 <0.10 1.4
nonylphenol-triethoxylate mg/kg <0.10 <0.10 <0.10 5.6
nonylphenol-tetraethoxylate mg/kg <0.10 <0.10 <0.10 11
nonylphenol-pentaethoxylate mg/kg <0.10 <0.10 <0.10 17
nonylphenol-hexaethoxylate mg/kg <0.10 <0.10 <0.10 23


Table 10. Concentration of metals and chemical compounds getting into contact with the skin in the analyzed headset (continued).

  Component T-piece, selv-adhesive foam Ear spring band, soft Ear plate with adaptor
Material   Chloroprene PP/EPDM ABS
Chemical compound Concentration      
As mg/kg <3 <0.3 <0.1
Cd mg/kg <0.1 0.102 <0.008
Co mg/kg <0.1 0.0648 <0.008
Cr mg/kg 1.72 0.897 <0.05
Hg mg/kg <0.2 <0.04 <0.02
Mn mg/kg 1.67 9.9 <0.07
Ni mg/kg <0.9 8.08 <0.07
Pb mg/kg 2.22 0.242 <0.07
Zn mg/kg 13200 522 18.2
Dimethyl phthalate mg/kg <1.0 <1.0  
Diethyl phthalate mg/kg <1.0 <1.0  
di-n-propyl phthalate mg/kg <1.0 <1.0  
di-isobutylephthalate mg/kg 4.1 2.4  
di-n-butyl phthalate mg/kg 1.3 <1.0  
di-pentyl phthalate mg/kg <1.0 <1.0  
di-n-octylphthalate mg/kg <1.0 <1.0  
di-(2-ethylhexyl)phthalate mg/kg 87 5.7  
Butylbenzyl phthalate mg/kg <1.0 <1.0  
di-cyclohexyl phthalate mg/kg <1.0 <1.0  
di-isononyl phthalate mg/kg <10 <10  
di-isodecyl phthalate mg/kg <10 <10  
4-tert-butylphenol mg/kg 0.15 <0.0050  
4-tert-pentylphenol mg/kg <0.0050 <0.0050  
4-tert-octylphenol mg/kg <0.0050 <0.0050  
4-n-nonylphenol mg/kg <0.0050 <0.0050  
iso-nonylphenol mg/kg 0.46 1.3  
bisphenol A mg/kg <0.050 6.4  
octylphenol-monoethoxylate mg/kg <0.010 <0.010  
octylphenol-diethoxylate mg/kg <0.010 <0.010  
octylphenol-triethoxylate mg/kg <0.010 <0.010  
octylphenol-tetraethoxylate mg/kg <0.010 <0.010  
octylphenol-pentaethoxylate mg/kg <0.010 <0.010  
octylphenol-hexaethoxylate mg/kg <0.010 <0.010  
nonylphenol-monoethoxylate mg/kg <0.10 <0.10  
nonylphenol-diethoxylate mg/kg <0.10 <0.10  
nonylphenol-triethoxylate mg/kg <0.10 <0.10  
nonylphenol-tetraethoxylate mg/kg <0.10 <0.10  
nonylphenol-pentaethoxylate mg/kg <0.10 <0.10  
nonylphenol-hexaethoxylate mg/kg <0.10 <0.10  

Besides the above-mentioned substances, analyses for the following chemical compounds were carried out:

  • anisidine
  • 4-aminobiphenyl
  • benzidine
  • 4-chlor-o-toluidine
  • 2-naphtylamine
  • p-chloraniline
  • 4-methoxy-m-phenylendiamine
  • 4,4-diaminodiphenylmethane
  • 3,3-dichlorobenzidine
  • 3,3-dimethoxybenzidine
  • 3,3-dimethylbenzidine
  • 3,3-dimeth.-4,4-diaminophen.m.
  • 4,4-methylene-bis-(2-chl.an.)
  • 2-amino-4-nitrotoluen
  • 4,4-oxydianiline
  • 4,4-thiodianiline
  • 4-methyl-1,3phenylendiamine
  • 2,4,5-trimethylaniline
  • 2-methoxy-5-methylaniline
  • toluidine

None of these substances was found in concentration above the detection limit.

8.3.1 Assessment of the analysis results

An acknowledged institute has evaluated the analysis results with regard to the risk of the materials causing allergy in the users of the headset. In their evaluation, the institute points at the following substances as potentially problematic in relation to allergy: cobalt, nickel, chromium and 4-tert-butylphenol. Based on the low concentrations of the four substances in the materials, the institute concludes that no allergenic reactions can be expected. None of the identified substances is considered to be irritants. However, the institute notes that there may have been other substances in the materials than those that have been selected for the analyses.

8.3.2 Comment to analysis results and assessment

Besides an assessment of the risk of allergy, the analysis results give a possibility of pointing out problematic substances in the materials being applied. However, the analyses give only information about the content of substances, not whether they can migrate migration to (artificial) sweat and thus can cause exposure of the users.

The substances in Table 11 are well-known problematic substances. In the table their concentration in the analyzed materials is stated as well as a rough estimate of the total weight of the substance in the components.

Table 11. Known problematic substances and their concentrations in the analyzed headset.

Component Material Substance Concentration (mg/kg) Weight of component (g) rough estimate Total weight of substance (microgram)
Earpiece ABS Cadmium 4.14 2 8
Earpiece ABS Lead 0.35 2 1
Loudspeaker house PC/PBT Bisphenol A 3.2 4 13
Ear hook PP/EPDM Bisphenol A 6.4 2 13
T-piece Neoprene-rubber DEHP (di-(2-ethylhexyl)phthalate 87 3 260

It is emphasized that the above calculation of the total weight of the given substances in the single components is a rough estimate, indicating the order of magnitude.

The total weight of the substances expresses how large the total exposure theoretically can be in the lifetime of the product, probably one year or more. In practise, the exposure is presumably much lesser as in order to be able to affect humans the substances must first be released from the plastic matrix in which they are fixed and then migrate through the skin. Even if the full weight of the substances in question migrates it is assessed that this will not give a risk of effects on the health and therefore it is judged that the concentration of the substances in question is not problematic.

Finally, it shall be mentioned that the analysis is judged to be representative of the materials being applied. However, it cannot in any way be excluded that in similar materials from other raw material suppliers other substances and/or other concentrations of substances can be found. Finally, it is emphasized that the choice of materials for the analyzed headset is not assessed to be particularly representative for the total market for headphones and hearing protection aids, but that the choice still reflects some of the possibilities which are available for a producer.






9 Material descriptions

In the following sections a short, general description is given of the materials which are identified in the survey phase and in the analyses, and which additives that are typically used in manufacturing. It shall be emphasized that most of the descriptions are generic, i.e. that they deal with the material in general and not specifically in relation to their use in headphones and hearing protection aids. It shall also be emphasized that in the survey of earplugs (Karbæk (2003), Pors and Fuhlendorff (2003)), other, potentially problematic substances are identified; these substances are not addressed in the following sections. This emphasizes that it is difficult/impossible to give an unambiguous assessment of which materials/substances that potentially can affect the users’ health.

The material descriptions below of PVC and PUR are primarily based on Schmidt (2006), supplemented in relation to artificial leather with Zürrig & Kruse (2005) and Hioki (without year).

9.1 PVC (polyvinyl chloride)

PVC is basically a stiff homopolymer. In practise, PVC will always be modified to achieve the desired properties of the product. In the production of PVC a wide range of additives can be used and it is often the PVC manufacturing company which makes its own compound by adding the necessary substances and substance mixtures to the basic polymer.

PVC is compounded with plasticizers, stabilizers, fillers and other additives, dependent on the wanted properties.

For headphones, PVC is used in many different degrees of hardness, dependent on whether it is a bearing component or soft parts. This, together with the factor that the final compound is mixed by the individual companies, makes it impossible to give a general and satisfactory recipe for PVC for headphones.

By adding plasticizers, PVC can be modified to all degrees of hardness, from the totally stiff PVC to materials with a nearly rubber-elastic character. Softened PVC constitutes a very large variation of compounds with a broad spectrum of properties. Softened PVC is also used in mixtures with other polymers, e.g. SAN, ABS, synthetic rubber and acrylics.

The content of plasticizer in PVC can be as high as 70 %. The most used plasticizers are phthalates. Especially DEHP (di (2-ethylhexyl) phthalate) is often used, but also DINP (di-isononyl phthalate), DIDP (di-isodecyl phthalate), BBP (butyl benzyl phthalate) and DBP (dibutyl phthalate) are generally used for many purposes and a combination of phthalates is also found frequently. There are many alternatives to phthalate plasticizers, among others in the form of adipates, citrates, phosphate compounds, epoxidized soy bean oil and others. The application of these (and other) plasticizers is expected to increase due to the environmental and health authorities’ focus on the undesirable properties of the phthalates but the properties of the alternatives must also be taken into account.

The thermal stability of PVC is highly limited which makes it difficult to process the material. Therefore, a heat stabilizer will in general always be added. For many years, heavy metal compounds, especially lead-based, were the traditional choice for a heat stabilizer, but the undesirable environmental and health properties of the heavy metal have resulted in a strict regulation of their use. Instead, organic and inorganic metal compounds (e.g. calcium, barium and zinc-based), possibly together with organic phosphites and polyhydroxy compounds are applied as secondary stabilizers.

As co-stabilizers dipentaerytriol, pentaerytriol, sorbitol and epoxidized soy bean oil are used. These substances are only effective with metal-based stabilizers.

UV-stabilizer and antioxidant are added to prevent decomposition of the plastic during influence of light. Sterically hindered amines (HALS) are together with octabenzone a frequently used UV-stabilizer in PVC. Four main types of antioxidants can be distinguished, which are used in many different plastic types in amounts from 0.5-20%:

-        Phenols. Monophenols, bisphenols, thiobisphenols and polyphenols constitutes the largest amount of primary antioxidants. In polyphenols like PE and PP, they are typically used in amounts of 0.05-0.2% while in styrene-based plastic materials they are applied up to 2%.

-        Amines. Amine-based antioxidants are especially applied in synthetic rubbers in concentrations between 0.5 and 3%.

-        Phosphites. Phosphites are used alone or together with phenols or amines. In polyolefines 0.05 to 2% is used, in high-impact polystyrene 0.05-1% (in certain cases maybe up to 2%), and in ABS up to 3%.

-        Thioesters. Thioesters are important to prevent changes in molecule mass at long-term exposure to high temperatures. Dilaurylthiodiproprionate and distearylthiodiproprionate are commonly used in polyolefines like e.g. PE and PP in concentrations of 0.1-0.3%. In unsaturated polymers somewhat larger concentrations are required.

Other additives are barium, calcium and zinc compounds (0.05-3%), pigments/colouring agents (up to 10 parts per hundred parts of PVC), fillers (e.g. chalk, 20-60 parts per 100 parts PVC), flame retardants (e.g antimontrioxide and tricresylphosphate (up to 10%), lubricants and biocides.

9.2 PUR (polyurethane)

In the production of PUR both aromatic and aliphatic isocyanates are used and the finishing quality of the product is to a large extent determined by the polyol with which the isocyanate is mixed. Polyester and polyether polyol are most frequently used but also polycarbonates are applied.

For flexible PUR materials, an order of magnitude of 34% diisocyanate, 63% polyol and 3 % additives is applied. There is a large selection of polyisocyanates and polyoles available which makes a large variation in different properties possible. In practice, toluene diisocyanate (TDI) and 4,4’-di-phenylmethane diisocyanate (MDI) are most often used where the latter gains ground due to a smaller toxicity.

As additives, among others phenol-based antioxidants as heat stabilizer and sterically hindered amines (HALS) and benzotriazoles as UV-stabilizer are used. Other additives are pigments, fillers, flame retardants (phosphorous- or halogen-based (e.g. tetrabromophthala-diol, pentabromo-diphenyloxide and di-bromoneophenylglycol)) and foaming agents for foams (most often CO2). Plasticizers, e.g. phthalates, can be applied if the material has to be very soft.

9.3 Artificial leather

The term ”artificial leather” is not unambiguous as it covers different combinations of textile materials and plastic coatings. The textile material can be based on a number of different fibres e.g. natural fibres like cotton and acetate fibres, or artificial fibres like polyamide, polypropylene and polyester. The fibres are prepared through weaving, knitting or as non-woven material to a surface reminding of natural leather. Subsequently, the textile is coated in one or more steps with plastic, most often in the form of PVC or polyurethane (PUR), but also ethylene-vinyalacetate copolymers, butadiene copolymers, polyamide, ABS and thermoplastic olefines (PP/EPDM) are used as coating materials. The result is a product which both with regard to look and touch looks like natural leather of different qualities. The technical properties vary naturally as a function of the basic materials and are not described in details here.

It is FORCE Technology’s assessment that the composition of the materials getting into contact with the ear is usually the same for artificial leather products as for the corresponding plastic products without a layer of textile fibres. The basis of this assessment is that many of the properties being added to a polymer by means of additives are desirable for both artificial leather products and plastic products. Therefore, separate descriptions for the two types of materials have not been prepared.

9.3.1 Artificial leather with PVC

Artificial leather with PVC coating is probably the most common type of artificial leather.

The PVC layer is coated in a thickness of 0.05-0.75 mm through a calendering process. By coating with PVC paste of emulsion-polymerized PVC a layer thickness of between 0.007-0.05 mm can be reached. Foamed PVC can be heated in an oven to decompose the foaming agents.

Normally, artificial leather with PVC must be lacquered to obtain the right feeling of leather quality and to prevent that the softener migrates to the surface. The lacquering also improves the light and heat stability. The applied lacquer is often solutions of polyacrylate and PVC in organic solvents which are applied in a layer thickness of 3-20 µm.

9.3.2 Artificial leather with PUR

Artificial leather with polyurethane (PUR) is the second most frequent quality. With PUR as coating material it is not necessary to apply softeners and in general PUR based artificial leather is considered to be a quality product.

At a so-called dry-coating process, a coating of two or three layers is produced. A linear polyurethane is applied for top and intermediate layer while a dual-component polyurethane constitutes the layer which sticks to the substrate. The linear polyurethane is dissolved in e.g. dimethylformamide, methyl ethyl ketone, 2-propanol or toluene which is evaporated in an oven. In the wet coating process a 7-20% solution of polyurethane in dimethylformamide is applied.

9.3.3 Other types of artificial leather

Ethylene-vinyl acetate copolymers and butadiene copolymers for artificial leather production are prepared from a solution or in dispersion. PVC (without plasticizer), ABS and thermoplastic polyolefines (e.g. a mixture of PP and EPDM) can be coated directly as hot-melt or as a film which is laminated to the substrate. Polyamide coatings contain normally a plasticizer but are easily affected by water and alcohol and therefore the material does not have a broad application.

No information about which additives being typically used in these other types of artificial leather has found. In Table 9 and Table 10 an analysis of the content of metals and selected chemical compounds in ethylene-vinylacetate (EVA) and PP/EPDM is found. The values do not indicate application of additives to a large extent but it must be emphasized that the analyses is carried out without previous knowledge of the materials. Therefore, it might be possible that other additives are used, without being targeted for analysis.

9.4 Silicone

Apparently, silicone is the most applied material for the parts of In-ear headphones and hearing protection aids getting into contact with the skin. Due to its mouldability it is possible to fit the material to the individual who is to use the product, whether it is hearing protection aids or advanced headphones. The description below of the material is primarily based on Moretto, Schultze and Wagner (2005), Butts et al (without year) and Morton (without year).

Silicone is a rubber type with an unusual molecular structure, with changing silicon and oxygen atoms where each silicon atom carries one or several organic groups, normally methyl or phenyl groups. The most applied silicone is polymethyl siloxane which due to its eminent biocompatibility is one of the most used materials for implants.

In the polymerization process platinum compounds are most often used as catalyst but peroxide compounds (e.g. dicumyl peroxide) can also be used. As filler, e.g. silicates, quartz powder, talcum powder and calcium silicates, in amounts of 5-38% (w/w) can be applied. As stabilizer, metal oxides, salts of iron, titanium, zirconium, nickel, cobalt, copper and manganese as well as carbon black in amounts of 0.001-10% (w/w) are used. As these substances primarily give a better stability in relation to heat, chemicals and fire, it is doubtful whether they are applied to silicone being used in hearing protection aids and headphones.

9.5 Textiles

A few headphones use textile covering for those parts which come into contact with the skin. The textile materials are stated to be e.g. velour and velvet, but this does not give an unambiguous identification. According to relevant chapters in Ullmann’s Encyclopedia of Chemical Technology, it can for example be acrylic, nylon (polyamide), polyester and acetate fibres which in principle can contain both residue monomers and different ancillaries from the fibre production. It is assessed that textiles for headphones basically do not differ from textiles for clothing. The criteria for textiles in the European eco-labelling scheme, the Flower, give an indication of the order of magnitude of chemical compounds which can be found in the mentioned textile types:

  • Acrylic fibres: The content of residue monomer, acrylonitrile, shall be less than 1.5 mg/kg when the fibres leave the production.
  • Polyamide: No requirements to the content of chemical substances in the fibres.
  • Polyester: The content of antimony in the polyester fibres must not exceed 260 ppm.
  • Acetate fibres: The content of adsorbable organic halogen in the fibres must not exceed 250 ppm.

Besides the content of residue monomers there is a risk of exposure for a very large range of substances which are applied in one or more processes from raw material production to the finished product. It is beyond the frames of this project to go into details with which substances it might be and in which concentrations. However, some few examples can be given:

  • Chlorophenols, PCB and organic tin compounds, applied in connection with transport or storage of products and semi-products.
  • Cerium compounds for loading of yarn and piece goods.
  • Impurities in dyes and pigments, first and foremost in the form of (heavy) metals.
  • Azo-dyes from dyeing processes.
  • Formaldehyde in finished products.
  • Flame retardants.
  • Halogenated agents for finishing treatment.

The above examples shall not be regarded as a list of real problem, but alone as an indication of which problem areas that can be seen in relation to the use of textiles. It is prohibited to use a number of the above-mentioned substances, e.g. chlorophenols, PCB and azo-dyes and therefore it is not very probable to come across these substances in everyday products. On the other hand, formaldehyde is often applied in one or several production steps and therefore the substance is identified when analyzing textiles. Finally, flame retardants are often applied in textiles, e.g. for residence purposes.

9.6 ABS

ABS is a terpolymer, made of three different monomers: acrylonitrile (A), butadiene (B) and styrene (S). By varying the percentage distribution of the three monomers and adding different additives it is possible to change the properties of ABS. Normally, the individual monomers are distributed as follows:

  • Acrylic nitrile:           20-35%
  • Butadiene:                  5-30%
  • Styrene:                     40-60%

As antistatic agents alkyl sulphonate and ethoxylate amine are applied in concentrations of 1.5-3%. Fillers in the form of glass fibres or glass beads can be applied in 20-40%. Ca-carbonates can also be applied in concentrations of 20-30%. As flame retardant, octabromodiphenyloxide, tetrabromobisphenol A, bis(tribromophenoxy)ethane and bromated epoxy oligomers can also be applied. As lubricants, amide wax, zinc stearate and glycerol monostearate can for instance be applied.

Antioxidants are normally applied in the order of magnitude of 0.25-1%, e.g. in the form of phenol-containing antioxidants in combination with a thiosynergist. Phosphate-based compounds can also be applied in combination with the other constituents.

9.7 Rubber and thermoplastic elastomers

There is a wide range of materials under the general heading “rubber”. The generic names of the most important are, with the chemical name in bracket:

  • Natural rubber (cis-1,4-polyisoprene > 99%)
  • SBR rubber (poly(styrene-co-butadiene))
  • Butadiene rubber (polybutadiene)
  • Isoprene (cis-1,4-polyisoprene > 97%)
  • Butyl rubber (polyisobutylene-co-isoprene)
  • EPDM (poly(ethylene-co-propylene-co-diene))
  • Nitrile rubber (poly(butadiene-co-acrylonitrile)
  • Chloroprene rubber (polychloroprene)
  • Silicone rubber (polydialkylsiloxane, mainly in the form of polydimethyl siloxane)
  • Fluorocarbon rubber (polyvinyliden fluoride-co-hexafluor propene)
  • Polysulphide rubber (polyalkylene sulphide)
  • Polyurethane rubber (polyurethane)

Some of these rubber types are also characterized as thermo plastic elastomers, among others EPDM, silicone and polyurethane, which are described above, e.g. as an element in artificial leather. Unlike conventional rubber types, the thermo plastic elastomers can be prepared as thermo plastics, e.g. through extrusion  and injection moulding, and therefore they can also be used without a textile substrate for components in headphones and hearing protection aids which get into contact with the ear. In this connection it is worth observing that contrary to rubber, these thermo plastic elastomers shall not necessarily be vulcanized to reach the desired material properties. Therefore, there will not be a risk of exposure to e.g. sulphur which is a frequently applied vulcanization agent.

Besides the thermo plastic elastomers it is known that also chloroprene is used in headphones even though the known case is a foamed type which in the component in question helps keeping a head spring band in place. The other rubber types are possible to use but from overall descriptions of their application areas their occurrence in headphones and hearing protection aids is assumed to be very limited.






10 General assessment of possible risks by use of headphones and hearing protection aids

The survey part of this project has given little information about which materials and possible additives that get into contact with the skin. However, the description of the product group shows that there are significantly more contact areas than just the ear pads and earplugs which initially were judged to be most important. In principle, all securing parts can get into contact with the skin, i.e. that also the materials in various types of spring bands (over head, around the ear, behind the neck) and external components in loudspeakers/loudspeaker houses can get into contact with the skin. For certain broad types of padded spring bands it is probable that the skin contact from the spring band for bald-headed persons is of the same order of magnitude as for the skin contact from the ear pads.

In section 8.3.2 an estimate is given of the amount of few, selected substances which are found in a given product. The estimate is made by multiplying the analyzed amount (in mg/kg) with the estimated weight of the component in which the substance appears. The calculations show that the total amount of potentially problematic substances in the materials getting into contact with the skin is very small. This is in good accordance with the conclusions from Survey project no. 27 and no. 28 of earplugs where calculations are made showing that the tolerable daily intake of selected substances are not exceeded even if the full amount migrates and the product is replaced every day. With the same preconditions, this conclusion will probably be even more noticeable for headphones and hearing protection aids as these products have a lifetime which for quality products is several years.

However, it shall also be noticed that the estimates in section 8.3.2 are only made for a few, selected substances which had the common characteristic that they were only found in very small amounts. For additives like phthalate-based plasticizers there might be significantly larger amounts which in theory can migrate from the product to the body. However, a significant exposure requires that the products are put into the mouth which is not very probable. A realistic, but conservative suggestion of the accessible amount of softeners can be calculated from the following parameters:

  • Thickness of material: 0.2 mm
  • Areal in contact with the skin: 30 cm² x 2
  • Content of softener: 40%
  • Specific gravity of plasticizer: 1 g/cm³

With these preconditions the maximal accessible amount is 0.48 gram. No migration analyses have been made in this survey but if it is assumed that phthalate content, migration factors (skin penetration 5%) and contact area correspond to those being used in the assessment of the exposure of pencil cases and school bags (Svendsen et al., 2007), there is a high Margin of Safety. In extreme cases, there might be an exposure time which is 8 times longer (8 hours instead of 1), but even for a child of 12 kg the Margin of Safety with these preconditions will be larger than 25,000.

A few producers mention that some users experience skin rash and irritation when using headphones. However, this cannot be regarded as a risk for the health. On the other hand, allergenic reactions to substances which migrate to the surface of headphones and hearing protection aids are probably a larger risk than the risk of systemic effects. The products are in close contact with the skin, often daily and during a long period, and therefore the presence of allergenic substances causes a large potential of eliciting a reaction.

It is also this issue which is of largest concern for both producers and users. The analysis and the assessment of a headset (see section 8.3) focused on the allergenic reactions and even if the conclusion was that the risk was minimal it is underlined in the assessment that there might be other allergenic substances in the product than those being analyzed for. In the larger perspective it must also be considered that it is only a limited selection of materials which has been analyzed.






11 Proposal for analysis and assessment programme

As described in the general assessment of potentially health risks there is no indication that use of headphones and hearing protection aids constitutes a specific or significant risk for the consumers. The basis of this general assessment is that similar exposure situations (exposure for same or similar materials, primary exposure via skin contact, comparable duration of the exposure) for other product types cause an exposure for single substances for which the  Margin of Safety (MoS) in most cases is very high.

From the general material descriptions it is also seen that in general all plastic materials are modified by using additives which give the materials the desired  properties in a given application. The selection of additives which can be applied alone or in combination with others is very large – there are thousands of additives in use today – and I can of course not be ruled out that some of these can give occasion for an exposure to hazardous substances which can imply a risk for the consumer. Basically there must, however, be significantly higher amounts in the products than it was the case for the analyzed products described in section 8.3.2.

A more precise knowledge can be obtained through a project with an approach corresponding to that used in surveys of school bags, pencil cases, rubber erasers etc. Due to a very low or improbable exposure through inhalation or oral intake it is not recommended to analyse and assess emission of substances to the air or to analyse and assess health risks due to oral intake. Analysis and assessment are thus limited to exposure via the skin of migrating substances and are carried through according to the following outline where focus is on substances and groups of substances which are identified as interesting, e.g. due to a high content, large skin penetration or the health properties.

11.1 Selection of products

The products which are purchased in the present project are in general judged to be sufficiently representative for the two product groups and therefore they can be used in an additional project if desired. However, it shall be noticed that it is doubtful that the purchased headphones will also be available on the market when a future project is completed.

From the purchased products eight are selected for a more detailed analysis:

  • Two products (On-ear or Around-ear) with contact material of soft polyurethane
  • One product (On-ear) with contact material of polyurethane foam
  • One product (In-ear) with contact material of ABS
  • One product (Around-ear) with contact material of textile (PET)
  • Et produkt (Around-ear) med kontaktmateriale af tekstil (PET)
  • One In-ear hearing protection aids of silicone
  • Two (hearing protection aids) with PVC as contact material, one of them being a nitrile modified quality

Alternatively, it can be decided to purchase new products and analyze these by means of FT-IR like in the present project and thereafter select eight products which reflect the material used in the purchased products in an appropriate manner.

11.2 Migration of substances with artificial sweat

To identify the substances which can get into contact with the consumer we suggest carrying out a migration test to artificial sweat. Artificial sweat for the migration tests is produced according to the standard EN1811. It is recommended that the migration test focuses on the materials which are in contact with the skin in and around the ear.

Alternatively, the total amount of the chemicals in the products can be determined, through extraction with suitable solvents. This gives a picture of which substances that potentially can be found in the sweat and therefore should be quantified, but it does not in itself indicate which substances can migrate and possibly give a health impact.

11.3 Analyses of constituents

An identification and quantification of the following substances and groups of substances is judged to give a good overview of the health impacts which consumers face when using headphones and hearing protection aids. The analyses mentioned below will each give a number of information about constituents in the materials for which reason, with certain exceptions, they are relevant for all the identified materials for headphones.

Organic compounds – general analysis: The migration extract is up-concentrated with SPE or shaking with DCM and the resulting extracts are analyzed semi-quantitatively by chromatography with mass spectrometric detector (GC-MS). For the GC-MS analyses, Varian Saturn 2000 ion-trap GC-MS system can for instance be used. Through this method, the presence of phthalates can be verified and light stabilizers and certain dyes may be identified. The content is calculated to relevant standards.

Organic tin compounds: The migration extract is shaken in aqueous medium and is derivated through an extractive derivation with sodium tetraethyl borate and pentane. Iso-octane is added to the organic phase, which is up-concentrated and analyzed with combined gas chromatography and mass spectrometry (GC/MS) through selective ion monitoring of the substances in question. The content is calculated to relevant standards. Organic tin compounds are primarily applied as stabilizer in PVC products and therefore it is especially interesting to analyze for the content of these compounds if the basic material is PVC.

Brominated flame retardants: The migration extract is cleaned in an aluminium oxide column and is analyzed through combined gas chromatography and mass spectrometry (GC/MS). Quantification is made through isotope dilution technique. Tetra bromine phenol A (TBBPA) is analyzed by using fluid chromatography with UV detection (HPLC/DAD). TBBPA which is bound in the polymer chain is not expected to migrate.

Isocyanates and amines: The migration extract is added dibutylamine (DBA) for derivation of possible di-isocyanates. Before the anylysis, ethyl chloro formiate for derivation of the diamines is added. Thus, diamines are determined as carbamates. The analyses are carried out through combined fluid chromatography and mass spectrometry (LC/MS). Isocyanates and amines can be present in products of PUR, being a residue from the production. Therefore, it is primarily in products of PUR it would be interesting to analyze for isocyantes and amines.

The content of metals (suggestion: chromium cobalt, arsenic, selenium, antimony, cadmium, barium, mercury and lead) is determined quantitatively by analyzing the migration extracts by means of ICP-MS.

11.4 Health assessment

In consultation with the Danish Environmental Protection Agency 7-10 single substances identified through migration to artificial sweat are selected for a health assessment. A primary selection criterion is that the substances are absorbed through the skin which is the only relevant way of exposure. Secondly, focus ought to be on the substances which from already completed toxicological assessments and risk assessments at international and national level (e.g. EU, ATSDR, IRIS, IPCS, WHO) are known to constitute a risk for the consumers’ health. Substances with a known sensitizing effect ought to be included in the additional assessment if they are identified in the analyses.

The most precise assessment of systemic effects is reached in relation to the substances where the critical effect is known and a NOAEL (No Observable Adverse Effect Level) is established but in any circumstances the assessment must be carried out according to the guidelines in the EU’s Technical Guidance Document, which has been used in the surveys of a wide range of other consumer products.

Thus, the result of this assessment is an overview of the potential health effects for the selected substances and a suggestion of which exposures that are assessed to be without any effect on humans. However, it shall be noticed that the outlined procedure does not give any possibility of assessing a possible risk of allergy.

EU’s Technical Guidance Document only gives a very general guidance in the assessment of the risk of sensitisation. However, it would be a natural element to follow the guidelines by giving a pragmatic, qualitative assessment of the risk of allergy by using existing knowledge about the sensitizing properties and, where possible, knowledge about the connection between concentration and effect.






12 References

Butts M et al (uden år). Silicones. I:Kirk-Othmer Encyclopedia of Chemical Technology. John Wiley & Sons, Inc.

Hioki K (uden år). Leather-like materials. I:Kirk-Othmer Encyclopedia of Chemical Technology. John Wiley & Sons, Inc.

Karbæk K (2003). Kortlægning af kemiske stoffer i ørepropper. Fase 1: Indsamling af ørepropper. Kortlægning af kemiske stoffer i forbrugerprodukter nr. 27, Miljøstyrelsen.

Moretto H-H, Schulze M, Wagner G (2005). Silicones. I: Ullmanns Encyclopedia of Industrial Chemistry. Wiley-VCH Verlag GmbH & Co. KGaA, Weinheim.

Morton M (uden år). Elastomers, synthetic. I:Kirk-Othmer Encyclopedia of Chemical Technology. John Wiley & Sons, Inc.

Pors J, Fuhlendorff R (2003). Kortlægning af kemiske stoffer i ørepropper. Fase 2: Analyse af indholdsstoffer. Kortlægning af kemiske stoffer i forbrugerprodukter nr. 28, Miljøstyrelsen.

Schmidt A (2006). Miljø- og sundhedsforhold for plastmaterialer. Miljøprojekt Nr. 1103, 2006. Miljøstyrelsen.

Svendsen N, Bjarnov E, Poulsen PB (2007). Kortlægning samt sundhedsmæssig vurdering af kemiske stoffer i skoletasker, legetasker, penalhuse og viskelædere. Kortlægning af kemiske stoffer i forbrugerprodukter, Nr. 84, Miljøstyrelsen.

Zürrig C, H-H Kruse (2005. Leather imitates. I: Ullmanns Encyclopedia of Industrial Chemistry. Wiley-VCH Verlag GmbH & Co. KGaA, Weinheim.

 



Version 1.0 April 2008, © Danish Environmental Protection Agency