Appendix E

Reference shop

Energy consumption determined on the basis of reference load profile and actual COP

Introduction

In order to be able to compare the energy consumption of the different supermarkets, reference must be made to a standard shop. The load for freezing and cooling in the reference shop was determined on the basis of a load profile for the period 1/8 – 31/12 2003 and a maximum load for freezing and cooling respectively. A reference condensation temperature was set at 30°C.

Procedure for determination of reference load

On the basis of hourly means of measured refrigeration capacity for the period 1/8 – 31/12 2003 measurements from ISO-2 were chosen for the generation of a relative load profile. The relative load profile (qrel) emerged as the relation between the momentary load (Qactual) and the maximum load during the period (Qmax):

qrel = Qactual/Qmax

In Appendix B is shown the maximum load and the point when it was greatest. For the reference shop a maximum load of 110 kW on cooling and a maximum load of 40 kW on freezing were chosen.

ISO-2 was chosen as reference for the non-dimensional profile because the measurements on this system constitute the most complete set of measurements among the sets from the four systems. The load profiles from the four shops are compared in Appendix C.

Calculation of power consumption on the basis of reference load

Actual COP

Based on the measured data, the refrigeration capacity and the power consumption at the reference condensation temperature can be calculated as follows:

Actual volume flow is determined from the measured pressure ratio and suction temperature using the following expression:

formula

with:

formula: Actual volume flow through the compressor
formula: Volumetric efficiency
Pc Condensation pressure
P0: Evaporation pressure
Tc: Condensation temperature
formula: Geometric compressor stroke volume
NCom: Number of compressors
IComCap: Compressor capacity in use

The mass flow is, therefore:

formula

with:

v(T1,P0): Specific volume at suction stop valve
T1 Temperature at suction stop valve
P0: Evaporation pressure

The "measured" refrigeration output is then:

formula

with:

h1(T1,v1(T1,P0)): Enthalpy at suction stop valve
h3(T3): Enthalpy after condenser
T3: Temperature after condenser

and the corrected "measured" power consumption:

formula

with:

h2cor,is(T2cor,is,v2cor,is): Enthalpy after compressor at isentropic compression at reference condensation temperature
formula: Isentropic efficiency
Pc.cor: Condensation pressure at reference condensation temperature

Tc,cor: Reference condensation temperature

and thus:

formula

Reference energy consumption.

Conventional system.

The reference loads for cooling and freezing are determined as:

formula

and the energy consumption is determined as:

formula

with:

Wtotal,ref: Calculated total energy consumption for reference shop
COPCool,measured,cor Measured COP for cooling in actual shop at standard condensation temperature
COPFreeze,measured,cor: Measured COP for freezing in actual shop at standard condensation temperature

Cascade system

The refrigeration capacity and power consumption of the freezing section of the cascade system is calculated as indicated above when the system has separate circuits. The power consumption of the freezing section of the reference system is thus:

formula

with:

Wfreeze,ref: Calculated power consumption for freezing in reference shop
COPFreeze,measured Measured COP for freezing in actual shop (NB! No correction for condensation temperature)

For the cooling section of the cascade system, the total load is the sum of the refrigeration load from the cooling appliances and cold store determined on the basis of reference load profile and condenser output for the freezing section determined as the sum of refrigeration output and power consumption:

formula

with:

Wcool,tot,ref: Calculated power consumption for the high-temperature section in the reference shop
COPCool,measured,cor Measured COP for cooling in actual shop at standard condensation temperature

The total power consumption for the cascade system is, therefore:

formula

Results

Figures E1 and E2 show hourly means of the reference loads and the corresponding total power consumption respectively for the four systems during the course of a week where the load was high. The power consumption of the pump is included for systems with pump circulation. Correspondingly, figures E3 and E4 show loads and power consumptions during the course of a week where the load was low. Figures E2 and E4 show that for the same load profile ISO-1, ISO-2, and ISO-3 had almost the same power consumptions, whereas the power consumption of ISO-4 was considerably higher.

All of the shops had comparable ambient operational conditions: in- and outdoor temperatures and humidity in the shops. See figures E5 and E6.

The reason for the considerably higher power consumption for ISO-4 must be attributed to the lower isentropic efficiency for the compressors, which were used under the existing operational conditions (pressure ratio). The actual pressure ratios were considerably higher than the ratios, which would correspond to the built-in volume ratio. The three other systems do not depend in the same way on the pressure ratio since their compressors are piston compressors. See Appendix A.

Conclusion

Based on the present results, it can be concluded that if the load profile is the same, then the cascade systems have the same power consumption as a conventionally constructed system of standard dimensions with piston compressors.

Figure E1. Reference load when load is high

Figure E1. Reference load when load is high.

Figure E2. Power consumption when load is high

Figure E2. Power consumption when load is high

Figure E3. Load profile when load is low

Figure E3. Load profile when load is low

Figure E4. Power consumption when load is low

Figure E4. Power consumption when load is low

Figure E5. Humidity and temperature conditions when load is high

Figure E5. Humidity and temperature conditions when load is high

Figure E6. Humidity and temperature conditions when load is low

Figure E6. Humidity and temperature conditions when load is low

 



Version 1.0 September 2004, © Danish Environmental Protection Agency