Transport registrations in connection with construction project
The above-mentioned Boulevarden-project comprised renovation of a rather short road
section, including rehabilitation of all supply pipes and cables and, finally, granite
paving. Aalborg Municipality the Construction Section and relevant supply sections
- has been in charge of the project in co-operation with the selected contractors. The
project sum totalled approx. 6 million DKK.
Registration of individual events is mainly based on the drivers and in
particular the charge hands filling in of forms regarding the transport
events, supplemented by telephonic follow-ups as to suppliers delivery notes.
Transport events related to the municipal storehouse are treated qualitatively and less
detailed.
Just under 1,600 transport events have been registered in connection with the project.
The definition of a transport event has been "one trip outwards and one trip
homewards". Both long distance trips and short trips are included. In fact all
transport events in connection with the said project have been recorded.
The major part of the transport events (96%) is local trips defined as a maximum
distance of 20 km. Mainly lorries with 10-13 tonnes load capacity were used. Long distance
transport events took place in connection with delivery of materials from external
suppliers.
Transports of sand/gravel bound for the construction place, Boulevarden, and transports
of excavated materials, asphalt and concrete away from the construction place totalled
approx. 40% of the transport events (outward or homeward trips). Conveyance of materials
such as concrete (for casting), pavement stones, pipes/wells, materials from storage,
contractors supplies and various trifles occupied approx. 20% of the transport
events. The remaining part of the transport events did not carry goods at all.
As to the total amount of transport events, the statistics are as follows:
40% does not carry goods at all.
38% exploits the total capacity (i.e. 90-100%).
7% of the transport events shows a capacity utilisation of 1-20%, whereas the capacity
utilisation regarding the remaining 15% of the transport events intervals 20-80%.
External suppliers performed only 76 of the approx. 1,600 transport events. 15 of the
said 76 transport events concerned importation of goods where shipment formed part of the
transportation method.
Local trips total approx. 25,000 km. The 15 transport events related to import of goods
amount to 10,000 km by lorry and approx. 90,000 km by ship. These relatively few transport
events among others including import of Chinese granite thus total up to
35-55% of the total energy consumption related to transport events for the entire project.
The realistic improvement potential regarding CO2 emission as to transport
events for the entire construction project is assessed to 25-50% - and to 2-10% if import
from China is left out of account.
Assessment of alternatives to the import of Chinese granite should comprise a broad
estimate of relations of production, life, maintenance and architectonical aspects.
Transport registrations in connection with building project
Registration of transport events in connection with extension and rebuilding of the
Aalborg Airport has been accomplished. The Airport-project comprises a building, the size
of which is approx. 5,000 square metres, including approx. 1,000 square metres at the
first floor. Registrations were accomplished for stage 1 of the building project only,
amounting to approx. two thirds of the project. The price for stage 1 totalled approx. 70
million DKK. Registrations were made partly by short interviews with the lorry drivers,
partly by collecting delivery notes and making telephonic follow-ups towards suppliers and
haulage contractors.
Approx. 800 transport events were recorded. This amount is assessed to comprise the
vast majority of the projects total number of transport events. The events are
distributed in categories as follows; 130 deliveries of concrete (for casting), approx.
150 events of large-scale deliveries of building components and materials, 390 deliveries
related to installations and approx. 130 deliveries of painters materials, tools or
the like.
The number of deliveries for electricity, heating and sanitation is significantly high;
on average 28 and 30 deliveries per month respectively. In general, the individual
deliveries are very small. This conclusion falls in line with the conclusions emanating
from the interview sessions: Frequently, wholesalers pay daily visits to building sites
bringing along small-scale deliveries only. Such wholesaler deliveries very often come
from a central storage, and after reload the driver distributes the materials to a number
of customers, approx. 10-25 per route.
Regarding the above-mentioned 150 large-scale deliveries, capacity utilisation
regarding the outward trips is relatively high. 70% even reaches a utilisation degree of
80-100%. Furthermore, the large-scale deliveries are characterised by bringing along
materials for other customers to a small extent only.
The return trips, however, are often without freight, between 50-65%.
Regarding the entire project, large-scale material deliveries contribute most
significantly to CO2-emissions. However, also deliveries from abroad contribute
significantly, whereas transport events concerning concrete and wholesalers
deliveries and delivery van transports are on a relatively modest scale.
On estimate the CO2 emission improvement potential will be 20-30% - and
approx. 15% if long distance deliveries are left out of account.
Below you will find some of the conclusions drawn from the case studies and from the
interview sessions among the involved actors.
The present situation
It is a trend in connection with many turnkey building projects that many decisions are
made as late as possible and that many drawings etc. are not elaborated until at an
advanced project stage. Storage of materials at the building site is limited due to the
risk of theft and damage, and therefore delivery is not wanted until the materials are
actually needed. Of course such conditions encourage last minute orderings.
As will appear from the above, short notice deliveries are in great demand (often
day-to-day delivery). This fact implies that suppliers/haulage contractors arrange their
transport events at short notice both regarding appropriate route
planning/co-ordination and exploitation of return freight capacity.
Demands for exact hour and minute deliveries reduce the possibilities of best possible
exploitation even further.
In particular within the wholesale trade the regular practice is that building site
deliveries are small-scale and of high frequentcy, often daily.
Considerations of the building process are of course of utmost importance to
contractors and builders, and normally the price for transportation is not rendered
visible to the client. Moreover, transportation costs are not important compared to costs
emanating from unoccupied personnel and contractors supplies at standstill due to
lack of materials.
Thus contractors and builders have no incentive to provide for environmentally friendly
transportation when planning their activities. Very often wholesalers and to some
extent suppliers offer, without charge, a very high level of service regarding
transportation of materials.
To the supplier the most important transportation incentive frequently is to render his
client the best possible service. Therefore suppliers give priority to do business with
permanently affiliated haulage contractors who are service-minded and with flexible time
schedules. Haulage contractor business is characterised by keen competition, and suppliers
hardly dare ask external haulage contractors to carry loads for clients for fear of being
deprived of these clients. Such conditions limit the extent of exploitation of home
freight potentials and carpool agreements.
From this it follows that in fact the situation is at a deadlock because none of the
involved parties have actual incentives for contemplating transport optimisation efforts.
Potentials for improvement and ideas of optimisation
Improved planning and earlier ordering of materials are spheres assessed to hold
potentials for improvement. However, it is a must that contractors and builders get
presented for incentives for improved planning, either in the form of demands made from
the clients or in the form of increased profits.
The majority of suppliers will be able to optimise their transport events by earlier
receipt of orders because in case of early receipt it is possible for them to optimise
their route planning and, possibly, adjust their transport arrangements.
Another potential for improvement is current exchange of information among the involved
parties regarding flexibility of time schedules as pressed time schedules are a
substantial obstacle to optimised route planning.
A third possibility is increased exploitation of home freight potentials, e.g. within
the Jutland-area. Today suppliers haulage contractors somehow co-ordinate their
transport events with deliveries to other customers, and somehow they co-operate with
other haulage contractors (exchange of lorryloads). There seem to be a potential for
increased capacity utilisation, however, through improved co-ordination/co-operation and
current exchange of information on free capacity.
Transportation of precast concrete units seems to offer good home freight potentials,
also for transport of palletised goods.
Merchandised materials - primarily electrical articles and, secondary, plumbing,
heating and timber materials - offer improvement potentials in the form of increased
co-ordination implying that the individual supplier could reduce his number of (at present
often daily) deliveries to an actual building site. The potentials will thus be reduced
delivery frequency and increased consolidation of the said transport events.
As will appear from the above, the access to optimisation of the transport events can
be considered from two angles. On the one hand improved planning in general/earlier
placing/receipt of orders from contractors and builders; on the other hand increased joint
efforts regarding exploitation of e.g. home freight potentials and consolidation of
transport events. A joint effort combining these two angles would presumably yield the
most favourable result.
In general, the project has focused on ideas based on voluntary efforts that will prove
either lucrative or neutral. Below some of the ideas focused upon are listed;
- Clients demands regarding building processes and transportation. Creation of
incentives for demanding environmentally optimised transportation. Environmentally
conscious clients (e.g. public authorities) might put in claims regarding planning basis,
ordering of supplies and, possibly, accomplishment of transport events, e.g. within the
spheres attached to item 2-4 below.
- Frequently, transportation costs are not rendered visible to the client. Visualisation
of transportation costs might prove to be a motivating factor for contractors and
builders.
- Optimisation of wholesalers deliveries by increasing the number of joint
deliveries possibly by increased exploitation of third party logistics where external
haulage contractor conducts planning and co-ordination of transport events.
- External functions performing the transport co-ordination. The basic idea hereof is that
the external functions/party co-ordinate deliveries from different suppliers of building
materials / construction components to different building sites, thus increasing capacity
exploitation for the outward as well as for the homewards trip.
An external co-ordinating function could be mediator of free capacity as well as
mediator of transportation demands in general. Overall communication should be based on
up-to-date IT-solutions for speedy information flow among the involved parties.
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