Potential measures for reduction of releases of heavy metals, POPs, HCFCs, BFRs and industrial greenhouse gases with particular reference to Russia, Ukraine and China

4 Heavy metals

4.1 Mercury

Abstract
Mercury is among the best described pollutants of the World, and the need for global actions to promote release reduction has been commonly accepted in recent years. Mercury and its compounds are toxic to humans and in the environment, and exposures considered to have adverse effects are present today in many parts of the world.

Mercury releases sources can be grouped according to two principally different mechanisms:

Mobilisation of mercury in trace concentrations in materials exploited in large volumes. Examples of major source categories in this group are coal combustion and extraction of non-ferrous metals and minerals. For this group of sources, end-of-pipe reduction measures are most commonly used. Generally certain mercury reductions can be obtained by multi-pollutant controls (filters etc.) and much can still be done by these means, but for major reduction cuts to occur, mercury specific controls may become necessary. A switch of raw materials or technology is sometimes also an option - for example a switch from coal-fired energy production to renewable energy sources.

Intentional use of mercury in products and processes. Examples of source categories in this group are chlor-alkali production with mercury cells, dental amalgam, mercury thermometers, batteries with mercury and mercury switches, among many others. It has been Danish policy for decades to reduce these releases at the primary source by substitution and phase-outs, and promotion of development and commercialisation of adequate alternatives. In many cases end-of-pipe reduction measures have however also been necessary, notably in the industry and in the waste treatment sector, because substitution can generally not be obtained fast, and because end-of-pipe solutions often address several pollutants at the same time. For products the principal types of measures needed today are elimination of mercury in new products, separate collection, mercury specific reduction filters on waste incineration and environmentally safe disposal.

4.1.2 The mercury problem

The following introduction is an extract of the key findings of the Global Mercury Assessment (UNEP, 2002). It was concluded in the assessment report 1) that significant evidence exists of mercury's adverse effects on a global level and 2) that initiatives should be taken to address these effects. These conclusions were later adopted by the Governing Council of UNEP. After two Governing Council meetings in 2003 and 2005 with measures on mercury on the agenda, a number of recommendations for national and international initiatives to enhance mercury release reductions have been agreed on. The Governing Council concluded that, for the time being, no global instrument on mercury reductions should be launched.

Environmental mercury levels have increased considerably since the on-set of the industrial age. Mercury is now present in various environmental media and food (especially fish) all over the globe at levels that adversely affect humans and wildlife. Widespread exposures are occurring due to human-generated sources, and past practices have left an inheritance of mercury in landfills, mine tailings, contaminated industrial sites, soils and sediments. Even regions with no significant mercury releases, such as the Arctic, are adversely affected due to the transcontinental and global transport of mercury.

The most significant releases of mercury pollution are emissions to air, but mercury is also released from various sources directly to water and land. Once released, mercury persists in the environment, where it circulates between air, water, sediments, soil and biota in various forms. Current emissions add to the global pool; mercury that is continuously mobilised, deposited on land and water, and re-mobilised.

Once deposited, the mercury form can change (primarily by microbial metabolism) to methylmercury, which has the capacity to bioaccumulate in organisms and to concentrate up through the food chains (biomagnify), especially in the aquatic food chain (fish and marine mammals). Methylmercury is therefore the form of greatest concern. Nearly all of the mercury in fish is methylmercury.

Mercury has caused a variety of documented, significant, adverse impacts on human health and the environment throughout the world. Mercury and its compounds are highly toxic, especially to the developing nervous system. The toxicity to humans and other organisms depends on the chemical form, the amount, the pathway of exposure and the vulnerability of the person exposed. Human exposure to mercury can result from a variety of pathways, including, but not limited to, consumption of fish, occupational and household uses, dental amalgams and mercury-containing vaccines.

Some populations are especially susceptible to mercury exposure, most notably the fetus, the new-born, and young children because of the sensitivity of the developing nervous system. Indigenous populations and others, who consume higher amounts of contaminated fish or marine mammals, as well as workers who are exposed to mercury, such as in small-scale gold and silver mining, may be highly exposed to mercury and are therefore at risk.

There are also particularly vulnerable ecosystems and wildlife populations. These include top predators in aquatic food webs (such as fish-eating birds and mammals), Arctic ecosystems, wetlands, tropical ecosystems and soil microbial communities.

Intervention

Mercury pollution has significant impacts at local, national, regional and global levels. These impacts can be addressed through a range of actions at each of these levels, targeting reductions in uses, releases and exposures. Numerous actions implemented in Europe, North America and elsewhere have successfully reduced uses and releases of mercury; for example some reduction of releases from coal combustion and waste incineration. However, inventories are still incomplete in these regions, and some releases are still significant. Also, global releases are not reported as decreasing similarly, probably because of the growth of certain sectors in other parts of the world. The extent of decreases in environmental levels and ecosystem improvements in response to decreased releases of mercury will vary considerably depending on local ecosystem characteristics and other factors, and in some cases may take several decades. However, an evaluation of mercury levels in Swedish lakes indicates that by reducing releases, environmental levels of mercury, such as in freshwater fish, may be reduced significantly in specific locations within one to two decades.

4.1.3 Sources and releases

Global release data

The following table illustrates the current comprehension of major contributions to atmospheric mercury releases globally. The data should likely be considered best available data, and is subject to considerable uncertainties; not all sources are included in the inventory. Note that releases to other media (water, land) are not included and may in some cases be significant.

Table 4-1 Estimates of global atmospheric emissions of mercury from a number of major anthropogenic sources in 1995 (metric tons/year; Pirrone et al., 1996 and 2001, as cited in UNEP, 2002)

Continent Stationary combustion Non-ferrous metal production Pig iron and steel production Cement production Waste disposal *3 Total, quantified sources
Europe 185.5 15.4 10.2 26.2 12.4 249.7
Africa 197.0 7.9 0.5 5.2   210.6
Asia 860.4 87.4 12.1 81.8 32.6 1074.3
North America 104.8 25.1 4.6 12.9 66.1 213.5
South America 26.9 25.4 1.4 5.5   59.2
Australia & Oceania 99.9 4.4 0.3 0.8 0.1 105.5
Total, quantified sources, 1995 *4 1474.5 165.6 29.1 132.4 111.2 1912.8
Total, quantified sources, 1990 *1 1295.1 394.4 28.4 114.5 139.0 2143.1 *2

Notes

*1 Estimates of maximum values, which are regarded as close to the best estimate value by the authors of the inventory. Totals represent total of the sources mentioned in this table, not all known sources.

*2 The total emission estimate for 1990 also includes 171.7 metric tons from chlor-alkali production and other “less significant” sources.

*3 The authors of the inventory state that releases from waste incineration are most likely underestimated due to lack of national data on wastes (Pirrone et al., 2001).

*4 Not including releases from gold extraction (has been estimated by Lacerda (1997) at up to 460 metric tons/year at about 1990, of which most was released to the atmosphere). Also not including releases from chlor-alkali production and "other sources". The uncertainty on the total is significant – the authors mention that an estimation accuracy of less than 50 percent can be assigned for mercury in Europe (Pirrone et al., 2001). Most likely, the inaccuracy is higher for large parts of the world.

Russia

As part of the ACAP mercury project, ACAP (2005) developed the most detailed inventory of mercury releases, uses and wastes for Russia available so far. The inventory focused on atmospheric releases and total mobilisation (consumption plus releases) of mercury, but presented releases to water, soil, waste etc., where data were available to do so. An overview of reported releases and consumption/mobilisation in the Russia is given in table 4-2.

Note that the atmospheric releases values presented for production of thermometers, production of light sources and other products (included in "other intentional uses") do not represent all releases from these products in their life cycle; the releases from the incineration of the spent products after their use are included in the waste treatment entries in the table.

Table 4-2 Overview of reported releases and consumption/mobilisation in Russia (from ACAP 2005a)*1

Activity category Mercury consump-
tion /mobilisation
Mercury releases
to the air
Mercury in waste dis-
posed of for land-
fill/waste dumps
Intentional use of mercury
Chlor-alkali production 103 1.2 * 2 39
Production of VCM 7.5 0.02 0.0
Gold mining using the amalgamation method, mining of sec. placers 5.5 3.1 1.1
Production of thermometers 26 0.009 0.1
Production of light sources 7.5 0.15 0.001
Other intentional uses 5.8 (+ ?) 0.06 (+ ?) 2.4 (+ ?)
Total assessed intentional uses 155 4.5 43
Mobilisation of mercury impurities 
Coal - electricity producing sector 10 8.0 2.0
Coal - other uses (incl. waste from extraction) 12 6.3 3.6
Oil processing and use of petroleum products 33 3.4 (+ ?) ?
Gas, oil-shale and bio-fuels 8.0 1.0 ?
Zinc and lead production 31 1.9 8.5
Nickel and copper production 28 5.3 6.6
Production of other metals 7.8 2.6 4.2
Cement and lime 2.0 1.6 0.4
Total mobilisation as impurity 132 30 22
Waste treatment
Waste incineration   3.5  
Landfilling     24
Sewage sludge   < 0.1 5.7
Total waste treatment   4 30
Grand total 287 38 95

*1 Best estimates; "+ ?" indicates that the value only represents the assessed activities but some categories not been assessed may add significantly to the total. Note that the total may be equally higher than indicated.

*2 Direct emissions from the chlor-alkali production processes. In 2002 totally 56 t lost from the process was unaccounted for. A part of this may be emitted to the air.

Ukraine

According to the available information no national inventories of mercury releases have been made for Ukraine. At UNEP's mercury workshop in Kiev in 2004 a Ukrainian representative expressed a wish for Ukraine being one of the countries where UNEP's Mercury Inventory Toolkit Demo (under development by COWI for UNEP) could be tested.

China

Much focus has been on China in the discussions of global mercury releases. China is responsible for significant parts of the releases from Asia shown in table 4-1 above. A rough inventory of atmospheric releases in China was developed by Feng Xinbin (2005), see table 4-3 below. Note that gold mining was considered a major mercury release source in 1995. Mercury use in artisanal gold mining became illegal in 2000 in China and may perhaps have been reduced since then. Another aspect which Feng Xinbin describes is that the mercury consumption is increasing, and most of the increase seems to take place in the battery manufacturing sector. This is in spite of an observed steady decrease of the demand for mercury containing batteries in the west due to strict regulation in North America and Europe.

Table 4-3 Emission factors and rough inventory of atmospheric mercury releases from China in 1995 (Feng Xinbin, 2005)

Source category Emission factor Total Hg emission
(tonnes)
1. Coal combustion 0.12 (g/T) 145
2. Non-ferrous metal production   27
   -Primary Cu 10 (g/T) 6
   -Primary Pb 3 (g/T) 2
   -Primary Zn 20 (g/T) 19
3. Pig iron and steel production 0.04 (g/T) 8
4. Cement 0.1 (g/T) 48
5. Gold extraction 107 107
   -Large scale 0.68 (g/g) 21
   -Artisanal 15 (g/g) 86
6. Hg mining 45 (g/kg) 35
7. Chlor-alkali production 18 (g/T NaOH) 2
8. Battery, electrical light, thermometer 5% mercury used 20
9. Others   10
Total   402

Mercury source categories present in China were also summarised by Chengang Lu (2004) as shown in table 4-4 at UNEP's mercury workshop in Thailand in 2004. The source categories are by and large the same categories as identified in Russia, except for the dedicated mercury mining taking place in China. A source category which is not mentioned in the table, but which other information indicates may perhaps still be substantial, is the intentional use of mercury for amalgamation in both artisanal and large-scale gold mining in China.

Table 4-4 Mercury source categories identified in China (Chengang Lu, 2004)

Releases from mobilisation of mercury impurities Releases from intentional extraction and use of mercury Releases from waste treatment, cremation (originating from both impurities and intentional uses of mercury)
– Coal-fired power (largest single source to atmospheric emissions)
– Energy production from other fossil carbon fuels
– Cement production (mercury in lime)
– Mining and other metallurgic process
• iron and steel
• ferromanganese
• zinc
• other non-ferrous metals
– Mercury mining
– PVC (production)
– Use of fluorescent lamps, instruments and dental amalgam fillings
– Manufacturing of products containing mercury,
for example:
• thermometers
• manometers and other instruments
• electrical and electronic switches
• batteries
– Waste incineration (municipal, medical and hazardous wastes)
– Landfills
– Cremation and cemeteries (release to soil)

4.1.4 Main reduction measures

The main reduction measures relevant to the Arctic countries, including Russia, were presented and discussed by ACAP (2005b). Suggestions for specific reduction/prevention actions in Russia are under development in cooperation between the Russian Federal Service for Environmental, Technical and Atomic Supervision and the Danish EPA (assisted by COWI). Both of these activities are part of the Arctic Council ACAP mercury project coordinated by the Danish EPA. The measures are listed in table 4-5 below. The list includes most of the generally applicable reduction measures, but is not exhaustive. Note that most products with intentional mercury use are covered under the waste treatment heading in the table, because most of the mercury releases from products take place in the waste treatment phase. In specific cases manufacturing and use of such products may however also result in mercury releases.

For a summarised introduction to the main principles of reductions measures for mercury, see the introduction to this section on mercury.

Table 4-5 Overview of main release reduction measures for mercury in the Arctic countries (from the ACAP mercury project, including (ACAP, 2005b)

Source category Release reduction
Combustion of coal Implement flue gas desulphurization (FGD) on remaining facilities
  Implement flue gas cleaning systems optimised for mercury capture
  Implementation of coal wash on remaining facilities
  Substitution/phase out
  Switch to other energy sources
  Reduce energy consumption
Non-ferrous metal production (incl. large scale gold) Lift facilities to Best Available Techniques standards: Establish high efficiency mercury removal steps in all facilities or convert production to the direct leach process. Process residues should be handled and stored safely.
Smaller scale gold extraction Risk reduction at old sites (mercury stabilisation?)
  Promote release reductions with existing technology/techniques at sites, where gold is extracted from Hg amalgam bearing mining wastes
Waste treatment Substitution/phase out
  Establish and implement elimination program for non-essential intentional mercury uses (products and processes, for which alternatives are readily available): Candidates for possible elimination are (among others): Catalysts for chemical manufacturing, batteries, thermometers, switches and relays, manometers and other measuring and control devices, dental amalgam.
  Release reduction
  Improved emission reduction systems on municipal waste incineration plants (general and mercury specific, as needed)
  Stricter threshold concentrations for high-volume materials (packaging etc.)
  Mercury specific emission reduction systems on hazardous and medical waste incineration plants
  Improve separate collection of waste with high mercury contents
  Direct collected hazardous/ medical waste with mercury to other treatment than incineration; i.e. to safe deposition or recycling (as long as there is a major demand for metal mercury in Russia)
Mercury-based chlor-alkali production Convert remaining facilities to mercury-free technology
  Clean-up of sites with mercury contamination
Other sources Oil and gas extraction: Improve database and investigate options for release control
  Dental amalgam: Promote stronger incentives to consumers for choosing alternatives
  Laboratory chemicals: Promote the development and use of mercury free standard analyses through international co-operation.

4.1.5 International regulation and agreements

Table 4-6 presents a summarised overview of the coverage in relevant agreements of the main mercury release source categories present in the Arctic countries. The source categories are ranked, the largest first, according to their atmospheric releases across all Arctic countries. Measures in bold are binding with specific deadlines and conditions.

CLRTAP-HM

One major agreement for mercury in the Arctic and European context, the UNECE CLRTAP HM Protocol, stipulates that each Party shall reduce its total annual mercury emissions into the atmosphere from the level of the emission in a set reference year, taking effective measures, appropriate to its particular circumstances. For specific sources, BAT and limit values should be applied (indicated in the table below), but a Party may, as an alternative, apply different emission reduction strategies that achieve equivalent overall emission reductions. Any Party whose total land area is greater than 6,000,000 km² (e.g. Russia) may, provided it can document that similar reductions have been achieved by other means, notify the secretariat that it wishes to be exempted from the obligations regarding limit values and BAT in existing stationary sources. So far only Canada has used this possibility. Ukraine has ratified the HM protocol, whereas the protocol is still not signed by Russia.

UNEP

Besides the agreements mentioned in the table, it should be noted that perhaps the most important agreement on mercury globally is the decisions taken in February 2003 and February 2005 by the Governing Council of UNEP (2003, 2005). They are not included in the table, because they address mercury broadly, and not with any particular stress on individual source categories. The 2005 decision strengthens the UNEP mercury programme, requests UNEP to develop a report on the supply, trade and demand for mercury on the global market for consideration at the 2006 session of the Governing Council and calls for partnerships between Governments and other stakeholders as an additional approach to reducing risks to human health and the environment from mercury. The decision encourages Governments, the private sector and international organizations to take immediate actions to reduce the risks to human health and the environment posed on a global scale by mercury in products and production processes. Possible actions mentioned include: application and sharing of information on best available techniques and measures to reduce mercury emissions from point sources, taking action related to mercury in products (such as batteries) and production processes (such as chlor-alkali facilities) through, for example, when warranted, introduction of bans or restrictions of uses and considering curbing primary production and the introduction into commerce of excess mercury supply. The Governing Council will again consider progress and assess, at the 2006 session of the Governing Council, the need for further action on mercury, considering a full range of options, including the possibility of a legally binding instrument, partnerships and other actions.

For the Stockholm Convention and the CRLTAP HM protocol, a brief summary on the objectives, scope, and included substances is given in appendix 1.

Table 4-6 Summarised overview of the coverage of mercury in relevant agree-ments (based on Danish EPA, 2005?)

Source category CLRTAP-HM *1 NARAP-Hg*1 Helsinki Conven-
tion and recom-
mendations *7
OSPAR Conven-
tion and recom-
mendations
Large coal combustion plants PM-limit*6,PM-BAT Develop strategy   BAT
Other coal combustion and use PM-limit (>50MW),PM-BAT Develop strategy   BAT
Primary extraction and processing of non-ferrous metals (Au (except amalgam tech.), Zn, Cu, Pb)*2 PM-limit,(BAT) Observe releases*5   Hg-BAT
Extraction and use of oil, gas and biofuels   Observe releases *4 Hg-limit (mud/cuttings)  
Incineration of hazardous/medical waste *2,4 Hg-limits,BAT Prevention of Hg inputs, Life cycle management    
Incineration of general/municipal waste*3 Hg-limits,BAT Prevention of Hg inputs, Life cycle management Hg-limits, BAT  
Chlor-alkali production with mercury technology (Hg-limits)*4,BAT (Hg-limits)*3, other Hg-limits Ban, Hg-limits
Primary extraction and processing of other metals PM-limit,BAT Observe releases Secondary ferrous: Prevention of Hg inputs Secondary ferrous: Prevention of Hg inputs
Cement production PM-limit,BAT Observe releases    
Other products and processes     Minimize or substitute Hg pesticides *5  
Extraction of gold with the mercury-amalgamation process BAT      
Light sources (except waste phase) *2 Substitution, Life cycle management Substitution, Life cycle management Hg-limits, Life cycle management Substitution, Life cycle management
Waste-water systems   Prevention of Hg inputs, other   Prevention of Hg inputs
Recycling of other materials PM-limit, (BAT)      
Manometers, blood pressure gauges and education (except waste phase) *2 Substitution, Life cycle management Substitution, Life cycle management   Substitution, Life cycle management
Dental amalgam fillings (except waste phase)*3 Substitution, Life cycle management Substitution, Life cycle management Substitution, Life cycle management Substitution, Life cycle management
Landfills/waste deposits   Management programs for combustion and industrial waste    
Mercury recycling plants PM-limit, (BAT)     Hg-limits
Batteries (except waste phase) *2 Hg-limits, Life cycle management Hg-limits, substitution, other Hg-limits, Life cycle management Hg-limits, Life cycle management
Thermometers (except waste phase) *2 Substitution, Life cycle management Substitution, Life cycle management   Hg-limits, Life cycle management
Switches, relays (except waste phase) *2 Substitution, Life cycle management Substitution, Life cycle management   Hg-limits, Life cycle management
Sum of reported atmospheric mercury releases (rounded)        

*1 NARAP-Hg =The North American Regional Action Plan for Mercury. CLRTAP-HM = The Heavy Metals Protocol of the Convention for Long-Range Transboundary Atmospheric Pollution

*2 Note that the primary mercury releases from products happen in the waste treatment phase. Individual products entries in the table do not include releases from the waste treatment phase, but only for manufacture and use. Products constitute large parts of the mercury input to the waste treatment sectors in some countries.

*3 Only for new facilities.

*4 Limit values for medical waste incineration are not included and are to be evaluated by the parties before December 2005.

*5 Annex 1 of the Helsinki Convention states that: "…..the Contracting Parties shall endeavour to minimize and, whenever possible, to ban the use of the following substances as pesticides in the Baltic Sea Area and its catchment area:…..Mercury compounds….".

4.1.6 Overview of existing activities

An overview of identified, existing activities conducted by donor organisations and international finance institutions is presented in table 4-7 below.

It should be noted that in addition to the mentioned projects, a number of projects exist which may affect mercury releases indirectly. This is particularly the case for a large number of energy related projects being implemented in Russia, Ukraine and China, mainly to address the climate change problem. For example, projects on energy efficiency and renewable energy production have the potential for contributing significantly to mercury release reductions due to reduction of coal combustion. Unless such projects have direct relevance to the specific suggestions given for additional measures in this report, they have not been included in the lists of on-going activities.

Table 4-7 Existing initiatives in Russia, Ukraine and China with relation to mercury releases

Donor/finance institution Projects/comments Period
Budget
ACAP
(Russia)
Reduction of Atmospheric Mercury Releases from Arctic States (The "ACAP Mercury Project"): Identification of main source categories for mercury emission within the Arctic region. Based on this information, identify and prioritise source categories for possible reduction measures, and promote development of action plan or strategies for mercury emission reduction for those countries or regions that do not have such a plan. Identify and propose cost effective measures at one or a few specific sources or plants at sites were progress in reduction activities is slow. Initiate reduction measures through fund raising, technology transfer and technical assistance. See more detailed descriptions of several project elements in this section (section 3.1). Phase I+II:2002 - 20053.3 mDKK

Phase III:2006 -To be decided
World Bank Group *1
(Russia)
Municipal Heating Project: Substitutes coal and mazut (heavy fuel oil) with gas in municipal heating (Ed: will result in decreases or increases in Hg releases) and improves energy efficiency (Ed: will reduce Hg releases) in a number of municipalities. 2001-2006

85 mUSD
(Russia) RUSSIA ENVIRONMENTAL MANAGEMENT PROJECT: Upgrading and developing environmental management infrastructure and institutions for management of hazardous waste in the MEPNR (Ministry of Environmental Protection and Natural Resources) and its associated agencies and committees at the Republic, oblasts, kray, and local levels for management of hazardous waste (Ed: may in principle have a significant potential for mercury release reduction).

Carrying out of pilot projects and action in selected areas to enable the transfer and adoption of modem approaches and technologies and to develop, test and demonstrate new methodologies and approaches especially designed a) to reduce public exposure to hazardous waste, b) minimize creation of new waste and reduce the volume of existing stored waste and c) improve capacity in setting priorities for cleaning up existing disposal sites (Ed: may in principle have a significant potential for mercury release reduction);.
1994-2007

110 mUSD in all, haz. waste is 1 of 6 tasks
EBRD
(Russia)
Chelyabinsk Electrolytic Zinc Plant. Renovation and expansion of the existing facility to comply with Russian and international environmental standards and produce LME quality zinc (Special High Grade). Key objectives of the programme will be to:

- bring the smelter's operations in line with relevant environmental standards, - expand capacity to meet growing domestic demand, - refine zinc meeting London Metal Exchange Standards.

In particular, the following improvements will be carried out: (i) decommissioning of the zinc cake filtration and drying plant and installation of two Larox filters; (ii) opening of an electrolysis solution treatment section and decommissioning of the leaching shop; (iii) reconstruction and commissioning of the third sulphuric acid system and major overhaul of some other components; (iv) commissioning of a new zinc-spraying unit for the zinc electrolysis plant and (v) commissioning of a new electrolysis workshop, a cadmium section and a melting section at the zinc electrolysis plant. These improvements will help to reduce emissions (e.g. of dust; lead; zinc oxide; sulphur dioxide; carbon monoxide; sulphuric acid) and will thus help to ensure compliance with relevant standards.
2000

37 mUSD

of this 15 mUSD loan
EBRD
(Russia)
MERCURY
Chelyabinsk Electrolytic Zinc Plant Proposed renovation of the existing zinc smelter and construction of a mercury recovery plant. The facilities would comply with Russian and international environmental standards and produce LME quality zinc (special high grade).

Key objectives of the programme will be to:

- bring the smelter's operations in line with relevant environmental standards, - expand capacity to meet growing domestic demand, - refine zinc meeting London Metal Exchange Standards.

The proceeds of the new loan will contribute to the completion of the EAP, which has the objectives of making all process units comply with EU standards by 2005:

- Construction of a mercury recovery plant; - Completion of the double contact sulphuric acid plant; - A complete renovation of the Waelz kiln.
2002

25 mUSD

if this

12 mUSD loan
EBRD
(Russia)
The upgrading and expansion of two existing gold mines in the Republic of Buryatia  
EBRD
Denmark (DEPA)
Finland
NEFCO
(Russia)
St Petersburg Toxic Waste Emergency Clean-Up Programme. The project consists of grants from Nordic donors and an EBRD loan to the city of St Petersburg to clean up part of the hazardous waste disposal site of "Krasny Bor Polygon". The EBRD loan will finance part of the city's environmental action programme, which aims to upgrade the hazardous waste disposal site in Krasny Bor and extend its lifetime until an alternative hazardous waste disposal facility is developed; and improve the institutional framework for hazardous waste management. 2000 - 2007

(10.2 mUSD, of which 5.5 mUSD EBRD loan)
(Russia) Gold Pre-Production Financing. Pre-production financing of gold-producing companies in the Russian Federation. The facility will be arranged to finance the production of up to 12 tonnes of gold by up to ten Russian GPCs during the spring-summer 2000 alluvial gold production season. The project will have a significant "demonstration effect" as it is the first internationally led pre-production gold financing which has the direct exposure of Russian alluvial gold producers to Western credit criteria and to environmental and due diligence standards.

The intermediary bank and due diligence consultants will select a short list of potential GPCs that will receive financial support under the facility. The selection process will include environmental, health and safety performance criteria. Shortlisted GPCs will be subjected to more detailed health, safety and environmental due diligence. For each selected GPC, an outline Environmental Action Plan will be produced, which will indicate both short-term/immediate and longer-term measures that the company will be required to undertake in order to operate in accordance with national requirements and international health, safety and environmental practices for gold mining. Each credit proposal will be appraised by the EBRD's Environmental Appraisal Unit and be subject to Bank approval. GPCs will be monitored during the course of the EBRD's financing and this will include monitoring the implementation of any health, safety or environmental measures required. GPCs will also be required to submit appropriate staff to health, safety and environmental management training that the Bank may organise using technical cooperation funds.
2002 - ?

Appr. 17 mUSD
EU Bistro
(Russia)
Development of hazardous waste management system in Moscow. The main activities of the projects is: To develop recommendations on improvement of the hazardous waste management system in Moscow, To determine conditions in order to provide the environmentally safe hazardous waste management; To develop draft normative and regulatory documents in order to improve the environmentally safe hazardous waste management; To propose economic mechanisms of hazardous waste management; To increase of the level of public awareness in the field of environmental safety 2005-2006
0.08 m EUR
ACAP/Norway
(Russia)
Outspread and Implementation of the Cleaner Production Methodology in the Arctic Zone of the Russian Federation. The project has undertaken an in-company Cleaner Production (CP) programme in the Arctic town of Norilsk, where the objective was to carry out a full CP assessment of all production units and utilities, and to introduce other available instruments of eco-efficiency to these units as appropriate. The training programme was interactive, meaning that concrete environmental projects was developed by the participants and implemented in all participating production units and public utilities as part of the training programme. A system for creating further continual improvements (EMS), based on the acquired capacity within the company was established. New activities may be initiated. 2002-2004
Canadian International Development Agency, CIDA
(China)
Canada-China Cooperation Project in Cleaner Production. The project emphasizes pollution prevention from source and involves conserving raw materials and energy, eliminating toxic raw materials, reducing the quantity and toxicity of emissions and waste, and decreasing impact along the entire life cycle of a product. Includes assistance in implementing cleaner production in a number of industries, among these a chemical plant using mercury catalyst three chlor-alkali plants. 1996-2006

15.5 mUSD
SIDA
(China)
Capacity Development of the Environment Administration and the Development of a Master Plan for Restoration of Abandoned Mining Areas and Sustainable Zinc Production. Beneficiary: Guizhou Environment Protection Bureau (GEPB), China. 1 of several components: Assistance to the environment authorities to develop a study that shall serve as a basis for requesting financing to reduce the harmful leakage from abandoned sulphur- and zinc production sites in Bijie Prefecture in Guizhou Province and, if found feasible, formulation of proposed measures for restoration and environmentally safe zinc production and processing in the Bijie Prefecture. (Eds: The project could get substantial influence on Hg releases). 2005 -

(initiation in May 2005)

*1 Reference www.world-bank.org; projects: 77 WB projects in Russia; 0 titles including Hg specifically; * 12 titles with possible source category relevance; * Further 8 titles, of less possible relevance (not read);'

Other information about ongoing activities - Russia

Russia is taking part in the ACAP Mercury Project ("Reduction of atmospheric releases of mercury from the Arctic States"). A substantial element of the pro-ject is to support mercury reduction activities in the Federation. One action in the ACAP project has been to prepare a national mercury release inventory for Russia (ACAP, 2005). The inventory is the most detailed ever for Russia, and is forming the basis for all other ACAP activities on mercury in Russia. Also, a draft input to priority actions on mercury in Russia was prepared as part of the ACAP Mercury project (ACAP , 2005c). As of April 2005, this document is in finalisation within the ACAP mercury project together with the Russian members of the Steering group (Russian Federal Service for Environmental, Technical and Atomic Supervision "Rostechnadzor"). The catalogue of measures presented in the document has already been used in Rostechnadzor's preparation of input to an expected meeting of the Russian National Safety Council.

Also as part of the ACAP Mercury Project, three potential demonstration projects for mercury reductions in the Russian Federation are under evaluation (by April 2005). It is expecting that 1-2 projects may be selected for further demonstration implementation:

  • Mercury release reductions and mercury-pesticide destruction at a mercury recycling plant.
  • Collection and treatment of spent mercury lamps and other mercury-containing waste.
  • Mercury release reduction with carbon injection at a coal power plant (pilot scale).

China

The single source category with the largest reported atmospheric mercury releases globally is coal combustion for power production and other uses. China has been mentioned as one of the major contributors to these releases globally. The power demand is increasing very rapidly in China, and the production capacity is continuously built out. The USA and perhaps other countries have measurement and perhaps inventory activities in progress for coal-fired power combustion in China. The details of the US activities are not known.

The study by Feng Xinbin (2005) mentioned above, and a few earlier studies not reviewed here, indicate that a number of studies on mercury pollution have been performed in China over the years, and that a scientific community on the issue exists in China. Most studies address local pollution incidents, but some seam to consider the regional or national level. Most existing studies are only reported in Chinese and have not been published internationally.

4.2 Lead

ABSTRACT.
Lead and its compounds are toxic to humans and in the environment. The major source of lead releases to the atmosphere and a major lead problem of concern have been the releases of lead compounds from the use of lead additives in petrol. Leaded petrol for vehicle transport is today 100% phased out in Russia, Ukraine and China. The effect of lead shot on waterfowls is internationally recognised, and a ban on lead shot in wetlands may be the first step in the phase out of lead in ammunition. Lead batteries account for more than 50% of global lead consumption, and development of systems for efficient end environmentally sound collection and recycling of lead batteries is an important activity area. The major Russian (and global) source category of lead releases today is non-ferrous metal industry. Measures for reduction of lead releases from this industry also address releases of cadmium, mercury and the unintentional production of PCDD/PCDF, PCB and HCB, and release reduction measures are stipulated by the UNECE HM protocol. Reduction of releases from non-ferrous industry is thus a major area of action.


Lead is a heavy metal with a high toxicity and has no known beneficial effects in living organisms. Lead is toxic at very low exposure levels and has acute and chronic effects on health and the environment. Lead is not degradable in nature and will thus, once released to the environment, stay in circulation.

In humans lead can affect the nervous system, the reproductive system, and the heart and blood system. Chronic low exposure is of concern. Lead accumulates in the bone structure in humans and can be released under pregnancy from the bone structure to the blood. Lead is causing concern in particular due to the possible impacts on children. Lead influences the nervous system. This influences learning abilities and behaviour. A source of particular importance to the exposure of the general population has been lead additives to petrol.

In the environment lead is known to be toxic to plants, animals and microorganisms. The demonstrated effects of lead on birds ingesting lead shot and sinkers have led to the phase out of lead for these purposes in a number of countries. Lead is, contrary to mercury and the POPs, in general not biomagnified in the food chains.

It is characteristic to lead that many different products containing lead will end up in waste management systems and be a source of lead to incineration plants and/or landfills. Significant quantities of lead are continuously stockpiled in landfills and other deposits and represent a potential for future releases to the environment.

Long-range transport of lead by air is demonstrated from ice core samples from Greenland. Emissions from Eurasia and North America must be considered important sources for lead to the Arctic Region.

4.2.1 Sources and releases

Consumption

The global consumption of lead has during the period 1970 to 2000 increased from 4.5 million tonnes to 6.5 million tonnes (LDAI 2002). In the absence of global consumption figures, the consumption by end uses in the OECD countries in 1970, 1990 and 2000 is shown in table 3.4.

The most significant changes in the overall use pattern in the OECD countries are an increased consumption for batteries and a decrease in the areas of cable sheeting and petrol additives.

Table 4-8 Lead consumption by end uses in OECD countries (based on Hansen and Lassen 2003a)

Application 1970(%) * 1 1990(%) * 1 2000 (%) * 2
Batteries 39 63 75
Cable sheeting 12 5 not indicated 3)
Rolled/extruded lead (mainly sheets) 12 9 6
Ammunition 4 3 3
Alloys 7 4 4
Lead compounds 11 10 9
Petrol additives 10 2 1
Miscellaneous 5 4 2
Total OECD (1000 tonnes) 3,050 3,365 5,612 4)
Total World (1000 tonnes) 4,502 5,627 6,494 4)

Original sources: *1 (OECD 1993) and *2 (LDAI 2002). For details see Hansen and Lassen 2003a.

Lead compounds have during the whole period accounted for about 10% of the total, but some major changes within this category have taken place. A breakdown of the production in consumption in OECD countries in 1990 is shown in table 4-9. The major part of the lead compounds is today glass pigments for cathode ray tubes and crystal glass and stabilisers for PVC. Although lead compounds account only for 10% of the consumption, they take up a more significant part of lead disposed of to landfills and releases to the environment as the compounds are, apart from cathode ray tubes, in general not recycled.

Table 4-9 Lead compounds consumption by end uses in OECD countries 1990 (derived from /OECD 1993/)

Application area %
Glass pigments  
Cathode ray tubes 40
Crystal glass 15
Speciality glass/optical 4
Light bulbs 3
Other pigments and compounds  
Plastic additives (mainly PVC stabilizers) 23
Glazes 9
Paints 4
Ceramics 2
Total consumption (1000 tonnes lead) approx 340 tonnes

Emission to air

In the mid-1990s fuel additives still accounted for 74% of the global lead emission to air (table 4-10). This amount will due to the widespread phase-out today be significantly lower making non-ferrous metal production and stationary fuel combustion (mainly coal combustion) the main source categories. The releases to the atmosphere are of particular concern because of the transboundary nature of the pollution.

Table 4-10 Global atmospheric emission of lead in mid-1990s (Pacyna & Pacyna 2001)

Economic sector Air emission
(tonnes)
%
Stationary fossil fuel combustion 11,690 10
Non-ferrous metal production 14,815 12
Iron and steel production 2,926 3
Cement production 268 0.2
Fuel additives 88,739 74
Waste disposal (incineration) 821 0.7
Total 119,259 100
Total 1983 emission to air 332,350  

Releases to water and soil

The global releases of lead to land was in 1983 estimated at 804,000-1,820,000 t/year; the main sources being atmospheric deposition, waste of commercial products (landfilled), mine tailings and smelter slags and wastes (Nriagu and Pacyna 1988). The atmospheric fall-out will be smaller today, whereas the other sources most probably have increased. Lead disposed of in waste products represent a potential release to soil and water environments in the future.

The direct releases to water environments excluding atmospheric deposition were estimated at 10,000-67,000 t/year.

Russia

In 1997, a white paper on lead contamination of the environment and the effect on human health in Russia was prepared by Russian Ecological Federal Information Agency by grants from US AID and the Federal Ecological Fund of the Russian Federation (SCEP 1997). The following is extracted from this document unless otherwise indicated.

Total releases to the air and water and waste production in 1995 are shown in table 4-11.

Table 4-11 Sources of lead releases to the environment in Russia for 1995 by industry and activity (SCEP 1997) tons of lead)

Source Atmospheric discharges Discharges into bodies of water Waste production
  t/year t/year t/year
Stationary sources      
Goskomstat data for all branches 615.5 50.5 1 864 056 *1
Industry data:      
Metallurgy 671 0.64  
of which, Non-Ferrous 660 0.57 900
Machine Building 38.2 3.5 -
Burning of Fuel (coal, oil, gas) 400 *2 - -
Chemical, Petrochemical, and Petroleum Processing Industries 0.94 9.55 725 *3
Glass Production (estimate) 100-200 15-20 100
Canning Industry (estimate) - - 100-200
Defense Industry (estimate) 150 - -
Non-Stationary sources:      
Auto transport 4 000 1 000*4 60 000 *5
Aviation and aeronautical and space technology (estimate) 400 - -

Notes (as indicated in SCEP 1997):

*1 Lead-containing wastes of all branches except those used, neutralized, properly buried at official sites or placed in proper storage.

*2 Estimate for 1993.

*3 Production of lead minimum (Author's comment: = red lead).

*4 Estimate of the amount of lead that leaked into the ground or water as electrolyte and paste from car batteries during their destruction.

*5 Worn-out car batteries except for those collected by the Committee for Secondary Non-Ferrous Metals.

The major source of atmospheric releases, vehicle transport, has in the meantime ceased as leaded petrol has been phased out 100% in Russia (UNEP 2004).

In 1995, approximately 660 tons lead was released to the atmosphere by non-ferrous metallurgical enterprises. Approximately 94% of this was discharged by 5 enterprises: Middle-Ural Copper-Smelting Factory (291 t/yr), JSC Sviatogor-Krasnouralsk Copper-Smelting Plant (170 t/yr); Kirovgrad Copper-Smelting Plant (11 t/yr); JSC Dalpolimetall (28 t/yr); and the Electrozinc factory (16 t/yr).

According to the white paper the inadequacy of particle detection systems available at non-ferrous metallurgical enterprises in the Urals is a vital factor that also determines the amount of lead discharges into the atmosphere.

The production of car batteries in the machine tool industry consumes half of the lead that was used in the country. In 1995, total discharges into the atmosphere by seven car battery plants in Russia, which form the JSC Elektrozariad, made up approximately 38.2 tons lead; total disposal into bodies of water (through sewers) was 35.3 tons.

The releases from glass production were 100-200 t/year.

With the transition to using plastic materials for sheets in the production of cables, cable factories had decreased their consumption of lead and lead alloys. In 1995, the consumption of lead within factories of this sub-industry has decreased to 5,000 tons, and the releases from these processes were considered insignificant.

According to official Russia statistics, the releases of lead from stationary sources is at the same level today as in 1995. The total releases from stationary sources in 2003 are reported at 632 tonnes lead (MNR 2004).

To what extent the releases from other sources has changed significantly has not been investigated, but most probably the main source categories identified in the white paper are also the main categories today.

Besides measures to reduce the use of leaded gasoline, the white paper proposes measures targeting recycling of batteries, production of batteries, substitution of lead shot, emissions from the metallurgical sector, lead waste from households and industries, substitution of lead pigments and phase-out of tin cans with leaded soldering.

Ukraine

No overview on lead consumption and lead releases in Ukraine has been identified.

Primary lead is not produced in Ukraine, whereas the secondary production totalled 12,000 t in 2003 (Smith 2003.) The totally reported lead emission to the air from Ukraine in 2004 was 144.5 t (EMEP 2005).

Leaded petrol has been phased out 100% in Ukraine as of 2001 (UNEP 2004).

China

It has not been possible to identify any comprehensive assessments of the use and releases of lead in China.

China is the world's second largest producer of primary lead with a mine production of 660,000 t in 2003 (Smith 2003). The refinery production totals 1,100,000 t primary and 230,000 t secondary lead. Further increases in the vehicle fleet, increased exports of automotive batteries, and ongoing investment in the telecommunications and information technology sectors are expected to result in a lead demand growth of 10.5% in 2004 (Smith 2003). Key lead applications in China at present are lead-acid batteries, cable sheets, lead products, chemical products and alloys. Lead-acid battery production is the largest consumer and made up 67% of total lead consumption in China in 1999 (Feng 2005).

According to UNEP (2004) leaded petrol is today 100% phased out in China.

With the large primary and secondary production of lead it must be expected that the lead releases from this sector may be very significant. The state of the secondary lead sector is indicated by the following quotation:

"However, China's lead-recycling industry is underdeveloped, with production lagging far behind that of North America, Europe and Japan, where highly developed auto industries provide adequate raw materials for lead recycling. Most enterprises still use old polluting methods, and, to date, only two have adopted environment-friendly techniques. Experts have called for the strengthening of regulations in the industry, both for development and environmental protection." (China.org 1999)

According to articles of China Daily two issues related to lead in electronics are on the agenda: Complying with the EU RoHS Directive (Directive 2002/95/EC on the restriction of the use of certain hazardous substances in electrical and electronic equipment) and collection and recycling of electronics. China exported about USD 380 billion worth of electric and electronic products in 2003 and about 30 per cent of them went into the European market and the complying with the RoHS directive will result in decreased use of lead in the electronic industry.

According to China Daily (2004) the National Development and Reform Commission (NDRC), the country's top economic policy planning body, is currently circulating on its website a draft regulation on recycling old or scrap electronics, in a hope to elicit opinions from the public, before it is officially enacted. Currently, only a tiny portion of scrap electronics is being adequately handled, resulting in a huge waste of resources and environmental damage (China Daily 2004).

4.2.2 Main reduction measures

Technical measures for reduction of lead releases for major source categories are summarised in table 5-3.

Contrary to mercury, the main part of lead and cadmium is adhered to particles in the flue gas and effectively captured with air pollution controls for emission of particulate matter (PM) and sulphur/acid flue gases. The driving force for implementing more efficient controls will in power plants, industrial installations (except installations specifically using lead) and waste incinerators primarily be to reduce the emission of particulate matter, acid gases, NOx, mercury and PCDD/PCDFs.

By the flue gas treatment system the lead is directed to other media (waste), and the most efficient measures for reducing the lead releases to all media are thus to reduce the lead input to the processes, e.g. by reducing non-essential intentional lead uses and the use of lead containing fuels and raw materials (particularly coal) and improved recycling of lead in waste products.

Recovery of lead from batteries and printed circuit boards is without proper emission controls highly polluting processes. Although the lead releases from these processes on a national scale are relatively small, the local impact may be very significant.

The options for substitution of lead for 30 different applications have been summarised in Hansen et al. 2002. Only major application areas for which substitution has taken place in many countries is listed in the table below.

Table 4-12 Overview of main technical release reduction measures for lead

Source category Release reduction measures
Fuel additives Phase out lead scavengers for all petrol types including aviation gasoline
Combustion of coal Implement flue gas desulphurization (FGD) on remaining facilities
Switch to other energy sources
Reduce energy consumption
Primary metal production, cement production, secondary non-ferrous metal production, casting Lift facilities to BAT standards. Improve air pollution controls
Secondary iron and steel production Improve air pollution controls
Recovery of metals from filter dust
Improve scrap pre-treatment: selectively recycle batteries and other lead containing parts
Glass making Improve air pollution controls
(Substitution of lead in lead crystal glass with barium is implemented in a few countries)
Waste treatment Improve air pollutions controls on incinerators
Promote recycling of lead-containing products: batteries, lead sheets, cables, electronics (lead solders and cathode ray tubes)
Implement elimination programs for products for which alternatives are readily available. Candidates for possible elimination are among others: plastic stabilizers and pigments
Batteries Develop waste management system for lead batteries
Implement BAT in lead battery recycling plants
Implement BAT in facilities for production of batteries
Electronics Develop waste management system for electronics
Establish facilities for recycling of metals in printed circuit boards and other electronic parts using BAT
Substitute lead in solders and other applications covered by the EU RoHS Directive
Pigments and PVC stabilisers Substitute with lead-free alternatives
Ammunition Phase out use of lead shot (in wet-lands as first priority)

4.2.3 International regulation and agreements

Table 4-13 presents a summarised overview of the coverage of specific lead release source categories in relevant agreements. Measures in bold are binding with specific deadlines and conditions.

The UNECE CLRTAP

HM protocol stipulates that each Party shall reduce its total annual lead emissions into the atmosphere from the level of the emission in a set reference year, taking effective measures, appropriate to its particular circumstances. For specific sources, BAT and limit values should be applied (indicated in table 4-13), but a Party may, as an alternative, apply different emission reduction strategies that achieve equivalent overall emission reductions. Any Party whose total land area is greater than 6,000,000 km² (e.g. Russia) may, provided it can document that similar reductions have been achieved by other means, notify the secretariat that it wishes to be exempted from the obligations regarding limit values and BAT in existing stationary sources. So far only Canada has used this possibility. Ukraine has ratified the HM protocol, whereas the protocol is still not signed by Russia.

Lead shot used in wetlands is addressed by the Agreement on the Conservation of African-Eurasian Migratory Waterbirds (AEWA). AEWA is a multilateral environmental agreement, developed within the framework of the Convention of Migratory Species. The agreement is signed by Ukraine (01.01.2003) but still not ratified. The agreement is not signed by Russia which European part is within the geographic area of the agreement.

The "Pan-European Strategy on the Phase Out of Added Lead in Petrol" was presented and adopted at the fourth "Environment for Europe" Ministerial Conference held in June 1998 in Aarhus, Denmark. The Strategy was signed by Ukraine. Both Russia and Ukraine have phased out the use of lead in petrol for vehicle transport.

Table 4-13 Summarised overview of the coverage of lead in relevant agreements

Source category CLRTAP-HM AEWA Helsinki Con-
vention and rec-
ommendations
OSPAR Conven-
tion and recom-
mendations
Fossil fuel utility and industrial boilers >50 MW PM-limit (air)BAT     BAT
Primary extraction and processing of non-ferrous metals (Pb, Cu, Zn, Ag) PM-limit (air)BAT     BAT
Secondary non-ferrous metal production (Pb, Cu, Zn, Ag) PM-limit (air) BAT      
Primary iron and steel production PM-limit (air)BAT   Pb limit (ww) PM limit (air)
Secondary iron and steel PM-limit (air)BAT     PM limit (air), dust recycling *2
Incineration of waste PM-limit (air)BAT   Pb limit (ww) BAT  
Cement production PM-limit (air)BAT      
Batteries     Life cycle management  
Metal surface treatment     Pb limit (ww)  
Chemical industry     Pb limit (ww)  
Glass industry (using lead) PM-limit (air)BAT   Pb limit (air, ww)  
Lead in petrol Pb-limit (product) *1   Phase out before 2000  
Ammunition for hunting in wetlands   Endeavour to phase out the use of lead shot by the year 2000    

*1 Lead content of petrol for on-road vehicles shall not exceed 0.013 g/l (=unleaded petrol) with some specified exemptions.

*2 Recommendation that recovery of metals from all zinc-rich (zinc concentration above 16%) filter dust and filter dust from all stainless steel production should be carried out to promote recycling of cadmium and lead.

BAT: Best Available Techniques; ww: waste water, PM-limit (air): limit value for particulate matter emission to air.

4.2.4 Overview of existing activities

Only one project specifically addressing lead use or lead releases in Russia, Ukraine or China has been identified.

One EBRD loan in 2002 for Chelyabinsk Electrolytic Zinc Plant, Russia, includes improvements that reportedly help to reduce the emission of lead from the plant.

Some activities of the ACAP project "Outspread and Implementation of the Cleaner Production Methodology in the Arctic Zone of the Russian Federation" mentioned in table 4-7 may indirectly address the lead emission from the Norilsk Nickel smelter, but it has not been investigated.

DEPA has supported a project “National System for Collection, Storage, Transportation and Treatment of used Lead Batteries, 2005“ in Bulgaria. The project included preparation of an inventory covering all collection sites for batteries and establishment of a new organisation for environmental safe handling of batteries.

Projects addressing the use of fossil fuels may indirectly to some extent reduce lead emissions among other pollutants.

Table 4-14 Identified initiatives in Russia, Ukraine and China addressing lead releases

Donor/finance institution Projects/comments Planned period
Budget
EBRD
(Russia)
Lead, cadmium
Chelyabinsk Electrolytic Zinc Plant. Renovation and expansion of the existing facility to comply with Russian and international environmental standards and produce LME quality zinc (Special High Grade). Key objectives of the programme will be to:
- bring the smelter's operations in line with relevant environmental standards, - expand capacity to meet growing domestic demand, - refine zinc meeting London Metal Exchange Standards.
In particular, the following improvements will be carried out: (i) decommissioning of the zinc cake filtration and drying plant and installation of two Larox filters; (ii) opening of an electrolysis solution treatment section and decommissioning of the leaching shop; (iii) reconstruction and commissioning of the third sulphuric acid system and major overhaul of some other components; (iv) commissioning of a new zinc-spraying unit for the zinc electrolysis plant and (v) commissioning of a new electrolysis workshop, a cadmium section and a melting section at the zinc electrolysis plant. These improvements will help to reduce emissions (e.g. of dust; lead; zinc oxide; sulphur dioxide; carbon monoxide; sulphuric acid) and will thus help to ensure compliance with relevant standards.
2002

15mUSD, loan

Total project costs

37mUSD
Blacksmith Institute
(partly funded by USAID)
Polluted Places project. Polluted Places identify locations in many countries where human health is significantly impacted by pollution. The project then develops and supports local agencies in solving those problems, working in partnership with governments, industry and communities. The program includes the Dalnegorsk lead mine and Karabash copper smelter in Russia. ?

4.3 Cadmium

ABSTRACT.
Cadmium and its compounds are toxic to humans and in the environment. Nickel-cadmium (NiCd) batteries account for more than half of the global consumption with China as the major producer. Development of efficient systems for collection and recovery of cadmium batteries as well as batteries containing other hazardous substances is essential for preventing cadmium disposal to landfills and waste incinerators. For most of the major applications of cadmium alternatives are available on the market, e.g. pigments, plastic stabilizers, cadmium plating and batteries. Elimination programmes for products and processes, for which alternatives are readily available, may include preparation of action plans, surveys of uses and options for substitution, and implementation of regulation and substitution demonstration projects. The major global source category of cadmium releases today is non-ferrous metal industry. Measures for reduction of cadmium releases from this sector also address releases of lead, mercury and the unintentional production of PCDD/PCDF, PCB and HCB, and release reduction measures are stipulated by the UNECE HM protocol.


Cadmium is a heavy metal with a high toxicity. Cadmium is not degradable in nature and will thus, once released to the environment, stay in circulation. Cadmium and cadmium compounds are, compared to other heavy metals, relatively water soluble. They are therefore also more mobile in e.g. soil, generally more bioavailable and tend to bioaccumulate.

Cadmium accumulates in the human body, especially in the kidneys. According to current knowledge, kidney damage (renal tubular damage) is probably the critical health effect. Other effects of cadmium exposure are disturbances of calcium metabolism, hypercalciuria, ostoemalaci and formation of stones in the kidney. High exposure can lead to lung cancer and prostate cancer.

Atmospheric deposition combined with cadmium impurities in phosphate fertilizers seems continuously to cause an increase of the content of cadmium in agricultural top soil, which by time will be reflected in an increased human intake by foodstuffs and therefore in an increased human risk of kidney damage and other effects related to cadmium.

In the marine environment levels of cadmium may significantly exceed background levels causing a potential for serious effects on marine animals and in particular birds and mammals.

Significant quantities of cadmium are continuously stockpiled in landfills and other deposits, and represent a significant potential for future releases to the environment.

Long-range transport of cadmium by air is demonstrated by ice core samples from Greenland. Emissions from Eurasia and North America must be considered important sources for cadmium to the Arctic Region.

4.3.1 Sources and releases

Intentional consumption

Cadmium is produced mainly as a by-product from mining, smelting and refining of sulphide ores of zinc, and to a lesser degree, lead and copper. As it is a by-product of zinc, the production of cadmium is more dependent on zinc refining than on market demand.

The general trend in the global cadmium consumption over the last two decades has been a steep increase in the use of cadmium for batteries and a decrease in the use for nearly all other applications. In the absence of global consumption figures, total Western World consumption and EU consumption in 2000 is shown in table 4-15. NiCD batteries take up more than 50% of the total cadmium production. Although the use of cadmium for pigments, PVC stabilisers and plating in some countries by and large has been phased out, these applications at the EU level still account for a significant part of the total cadmium consumption in 2000, a pattern which presumably can also be seen in other parts of the world.

Table 4-15 Intentional cadmium consumption by end-uses in Western World 1990 (based on Hansen and Lassen 2003b)

Application Western World 1990 * 1 EU about 2000 * 2
tonnes Cd/year % tonnes Cd/year %
Ni-Cd batteries 9,100 55 1,900 73
Pigments 3,300 20 300-350 12
Stabilisers 1,650 10 150 6
Plating 1,320 8 200 8
Alloys 500 3 30-40 1
Other 660 4 - -
Total 16,500 100 1,930-1,990 100

Original sources: *1 (OECD 1994b) and *2 (Scoullos et al. 2001). For details, see Hansen and Lassen 2003a.

Unintentional mobilisation as impurity

Cadmium is like other heavy metals mobilised as impurity in raw materials and fuels. In products cadmium in zinc and phosphorous fertilisers has been of major concern, and the content of cadmium in zinc products and fertilisers is regulated in many countries.

Emission to air

From 1983 to mid-1990s the global emission of cadmium to air decreased from about 7,600 tonnes (medium estimates of Nriagu and Pacyna 1988) to 3,000 tonnes (table 4-16). According to the assessment, by far the major source of cadmium emission to the air is non-ferrous metal production followed by stationary fossil fuel consumption (mainly coal utility boilers).

The estimates should, however, be treated with caution as some sources may be significantly underestimated due to the methodology of the inventories. In particular waste incineration may be underestimated (AMAP 2002).

In countries with extensive waste incineration the pattern may be significantly different. In Denmark, waste incineration accounts for 50% of the total air emission, and combustion of oil products accounts for 35% of the total (Drivsholm et al. 2000).

Table 4-16 Global emission of cadmium to air in mid-1990s (Pacyna & Pacyna 2001)

Economic sector Air emission
(tonnes)
%
Stationary fossil fuel combustion 691 23
Non-ferrous metal production 2,171 73
Iron and steel production 64 2.0
Cement production 17 0.6
Waste disposal (incineration) 40 1.3
Total 2,983  
Total, 1983 emission 7,570  

The significant decrease in air emissions noted in table 4-16 is mainly caused by improved flue gas cleaning, which has partly changed a problem of direct release to the environment to an issue of how to control cadmium being stockpiled in landfills and other deposits in the long-term perspective.

Russia

It has not been possible to identify any assessments of cadmium use or cadmium releases in Ukraine.

Russia produced in 2003 about 950 t of cadmium (Plachy 2005).

Cadmium in phosphorous fertilizers has in many countries been a problem of concern because of the resulting increased cadmium level in agricultural soils. Russia has a significant mining of phosphate rock for fertilizers. The Russian phosphate rock from the Kola Peninsula has a cadmium content of about 8 g Cd per ton P (phosphorous); the lowest among the major phosphate reserves in the world (Karlsson et al. 2004).

Ukraine

It has not been possible to identify any assessments of cadmium use or cadmium releases in Ukraine. Ukraine produced in 2003 about 25 t primary cadmium (Plachy 2005).

China

China is the world's largest producer of cadmium with a production of 2,500 t in 2003 (Plachy 2005). China is today also the major cadmium consumer with an annual consumption of about 5,400 t of cadmium, primarily for production of NiCd batteries. According to a preliminary proposal by the State Environmental Protection Administration of China, domestic battery manufacturers and importers will be required to set up collection networks for discarded batteries, based on their distribution chains (Plachy 2003). Releases of cadmium from two NiCd factories in China have recently been studied by Greenpeace (Brigden and Santillo 2004) demonstrating contamination by heavy metals in environmental samples in the vicinity of both factories.

Major Chinese battery producers advertising on the Internet provide both NiCD and NiMH (nickel metal hydride) batteries.

4.3.2 Main reduction measures

Contrary to mercury, the main part of lead and cadmium in flue gas is adhered to particles in the flue gas and effectively captured with air pollution controls for emission of particulate matter (PM) and sulphur/acid flue gases. The driving force for implementing more efficient controls will in power plants, industrial installations (except installations specifically processing cadmium) and waste incinerators primarily be to reduce the emission of particulate matter, sulphur/hydrochloric acid, mercury or PCDD/PCDF.

By the flue gas treatment system the cadmium is directed to other media (waste), and the most efficient measures for reducing the cadmium releases to all media are thus to reduce the cadmium input to the processes, e.g. by reducing non-essential intentional cadmium uses and the use of cadmium containing fuels and raw materials (particularly coal).

The major source of cadmium directed to the waste treatment systems is in many countries NiCd batteries. The releases (today and in the future) from discarded batteries can be reduced by implementation of effective battery collection systems and promotion of cadmium-free batteries, in particularly nickel metal hydride, NiMH.

The options for substitution of cadmium for 7 different applications have been summarised in Hansen et al. 2002. Only major application areas, for which substitution has taken place in many countries, are listed in the table below.

Table 4-17 Overview of main technical release reduction measures for cadmium

Source category Technical release reduction measures
Combustion of coal Implement flue gas desulphurization (FGD) on remaining facilities
Switch to other energy sources
Reduce energy consumption
Zinc/cadmium production Lift facilities to BAT standards. Improve air pollution controls
Other primary metal production, cement production, secondary non-ferrous metal production, casting Lift facilities to BAT standards. Improve air pollution controls
Secondary iron and steel production Improve air pollution controls
Phase out cadmium plating and reduce cadmium content of zinc for surface treatment
Recover metal from the filter dust
Waste treatment Improve air pollution controls on incinerators
Promote recycling of NiCd batteries and the use of alternative batteries (e.g. NiMH)
Implement elimination programs for products for which alternatives are readily available. Candidates for possible elimination are among others: PVC stabilizers, pigments, cadmium plating
Pigments and PVC stabilisers Substitute with cadmium-free alternatives
Zinc an zinc compounds Reduce cadmium content of zinc and zinc compounds
Fertilizers Reduce cadmium content of fertilizers (probably not a problem in Russia)

4.3.3 International regulation and agreements

Table 4-18 presents a summarised overview of the coverage of specific cadmium release source categories and cadmium products in relevant agreements. Measures in bold are binding with specific deadlines and conditions.

The UNECE CLRTAP HM protocol stipulates that each Party shall reduce its total annual cadmium emissions into the atmosphere from the level of the emission in a set reference year, taking effective measures, appropriate to its particular circumstances. For specific sources, BAT and limit values should be applied (indicated in table 4-18), but a Party may, as an alternative, apply different emission reduction strategies that achieve equivalent overall emission reductions. Any Party whose total land area is greater than 6,000,000 km² (e.g. Russia) may, provided it can document that similar reductions have been achieved by other means, notify the secretariat that it wishes to be exempted from the obligations regarding limit values and BAT in existing stationary sources. So far only Canada has used this possibility. Ukraine has ratified the HM protocol, whereas the protocol is still not signed by Russia.

Cadmium is specifically addressed by a number of OSPAR and HELCOM recommendations and the minimised use of cadmium compounds as pesticides (among a list of other pesticides) is included by the Helsinki Convention.

UNEP Governing Council adopted at its February 2005 meeting a plan to study lead and cadmium releases to determine the transboundary impacts of the two metals, with a view toward possible international action if found to be warranted.

Table 4-18 Summarised overview of the coverage of cadmium in relevant agreements

Source category CLRTAP-HM Helsinki Conven-
tion and recom-
mendations
OSPAR Conven-
tion and recom-
mendations
Fossil fuel utility and industrial boilers >50 MW PM-limit (air), BAT   BAT
Primary extraction and processing of non-ferrous metals (Pb, Cu, Zn, Ag) PM-limit (air), BAT   BAT
Zinc mining   Cd limit (ww) Cd limit (ww)
Secondary non-ferrous metal production (Pb, Cu, Zn, Ag) PM-limit (air), BAT    
Primary iron and steel production PM-limit (air), BAT Cd limit (ww) Dust limit (air)
Secondary iron and steel PM-limit (air), BAT Prevention of Cd inputs, Cd limit (ww), PM limit (air)dust recycling *2
Incineration of waste PM-limit (air), BAT Cd limit (ww) BAT  
Chemical industry   Cd limit (ww)  
Extraction of oil and gas   Cd limit (mud)  
Cement production PM-limit (air), BAT    
Waste-water systems   Prevention of Cd inputs  
Batteries   Life cycle management, Collection and recycling Cd limit (ww) from manufacture Life cycle man-agementCd limit (ww) from manufacture
Electroplating   Use limitations, Cd limit (ww) from manufacture Subst. if possible, Cd limit from manufacture (ww)
Pigments, stabilizers   Use limitations, Cd limit (ww) from manufacture Cd limit (ww) from manufacture
Cadmium compounds   Cd limit (ww) from manufacture Cd limit (ww) from manufacture
Cadmium pigments in textiles     Should not be used, Cd limit (ww)
Cadmium compounds as pesticides   Minimize use / ban *1  
Fertilizers   Cd limit (product)  

*1 The parties of the Helsinki Convention shall endeavour to minimize and, whenever possible, to ban lead and cadmium compounds as pesticides in the Baltic Sea Area and its catchment area.

*2 Recommendation that recovery of metals from all zinc-rich (zinc concentration above 16%) filter dust and filter dust from all stainless steel production should be carried out to promote recycling of cadmium and lead.

BAT: best available techniques; ww: waste water, PM-limits: limit value for particulate matter emission.

4.3.4 Overview of existing activities

Only one project specifically addressing cadmium use or releases in Russia, Ukraine or China has been identified (see table 4-19).

One EBRD loan in 2002 for Chelyabinsk Electrolytic Zinc Plant, Russia, includes improvements addressing cadmium production by the plant.

Projects addressing the use of fossil fuels may to some extent reduce lead emissions among other pollutants.

Table 4-19 Identified initiatives in Russia, Ukraine and China addressing cadmium use and releases

Donor/finance institution Projects/comments Planned period
Budget
EBRD
(Russia)
Lead, cadmium
Chelyabinsk Electrolytic Zinc Plant. Renovation and expansion of the existing facility to comply with Russian and international environmental standards and produce LME quality zinc (Special High Grade). Key objectives of the programme will be to:

- bring the smelter's operations in line with relevant environmental standards, - expand capacity to meet growing domestic demand, - refine zinc meeting London Metal Exchange Standards.

In particular, the following improvements will be carried out: (i) decommissioning of the zinc cake filtration and drying plant and installation of two Larox filters; (ii) opening of an electrolysis solution treatment section and decommissioning of the leaching shop; (iii) reconstruction and commissioning of the third sulphuric acid system and major overhaul of some other components; (iv) commissioning of a new zinc-spraying unit for the zinc electrolysis plant and (v) commissioning of a new electrolysis workshop, a cadmium section and a melting section at the zinc electrolysis plant. These improvements will help to reduce emissions (e.g. of dust; lead; zinc oxide; sulphur dioxide; carbon monoxide; sulphuric acid) and will thus help to ensure compliance with relevant standards.
2002

15 mUSD, loan

Total project costs

37mUSD

 



Version 1.0 May 2006, © Danish Environmental Protection Agency