Impact assessment of introduction of a general scope of the RoHS Directive – selected aspects 4 Assessment
Within the limits of the study it has not been possible to make an assessment of all product groups. The following product categories were selected on the basis that they were expected to represent a significant market volume and a significant quantity of RoHS substances:
4.1 Veterinary devicesVeterinary devices are not specifically mentioned to be within the scope of the current RoHS and WEEE directives or the Commission’s proposal. Category 8 includes only equipment within the scope of 93/42/EEC and 98/79/EC. Both directives address equipment for human beings only. Some veterinary devices may fall within the scope of some of the other categories, e.g. some measuring equipment used in veterinary laboratories may fall within the scope of Category 9. However, much equipment would fall outside the scope of all 10 categories. The impact of specifically including the veterinary devices in the Directive has not been assessed earlier. Neither the study to support the Impact Assessment (Abbayes et al., 2008) nor the Impact Assessment (SEC2008) 2930, 2008) address the question of including veterinary equipment in the scope of the Directive. The Review of Categories 8 and 9 mention veterinary equipment as a product group which status requires clarification (Goodman, 2006). 4.1.1 Products and RoHS substancesVeterinary surgical facilities seem to use EEE similar to the equipment used for medical applications apart from the large sophisticated medical equipment like PET scanners. Major suppliers in this field supply a range of equipment including vital sign monitors, defibrillators, electro surgical generators, infusion pumps, anaesthesia equipment and respiratory ventilators (see e.g. DRE Veterinary, 2009). Measuring equipment used in veterinary laboratories falls within Category 9, whereas measuring equipment used in veterinary clinics and surgical facilities is not included in the Commission’s proposal binding list as the binding list includes only equipment used in household, laboratories and industry. Some equipment may further fall within Category 6, tools and some equipment may fall under consumer equipment as it is equipment for the purpose of reproducing sound or images. Examples of equipment considered not to fall under any of the current categories are:
As medical equipment is considered a separate category because the equipment is unique and not falling under other categories the same is true for veterinary equipment. Whereas the equipment may be used for applications analogous to the medical equipment, much equipment seems to be designed and marketed specifically for veterinary purposes. A market report on Veterinary Diagnostics & Equipment states that a number of firms simply recondition equipment meant for humans, but increasingly, equipment is developed intentionally with animals in mind, as companies have seen the potential of a relatively untapped market (PJB, 2006). The market report states that for veterinary applications, therapeutic devices (pacemakers, dialysis equipment and so on) are still few and far between. However, the manufacture and sale of diagnosis equipment for veterinary purposes is a significant, growing market. In general, medical devices are produced in small numbers, are produced for long period of time without modifications or changes in design and have to be very reliable (Goodman, 2006). Manufacturers would typically replace Category 8 products with new models after 7-10 years. The same is probably true for veterinary devices which are produced in even smaller numbers than medical devices. It means that the time needed to modify the equipment to comply with RoHS can be very long. No data has been available that indicate that veterinary devices differs significantly from similar medical devices as to the content of RoHS substances. Components, used for the manufacturing of veterinary devices, most probably are the same as used for medical devices. As a first rough estimate, the content of RoHS substances in veterinary devices can be estimated on the basis of the knowledge on RoHS substances in medical devices. The total amount of equipment within Category 8, medical devices, sold on the EU market in 2006 was estimated at about 30,000 tonnes corresponding to approximately 0.5% of the total EEE market (Goodman, 2006). The total RoHS substances in the equipment were estimated at 1,160 tonnes lead, 1.8 tonnes cadmium and about 20 kg mercury (Goodman, 2006). The total PBDE (mainly deca-BDE) in Category 8 and Category 9 equipment was estimated at less than 10 tonnes. More than 80% of the lead is used in lead shielding and lead counterweights in radiotherapy and nuclear (PET) scanning, whereas the other uses (main lead solders and optical glass) total about 300 tonnes. The consumption of lead in shielding and counterweight is probably very small for veterinary applications whereas the use for other purposes most likely is similar to the use in medical devices. The major part of the cadmium in medical devices is in scintillators in X-ray detectors, which probably also is used to some degree for veterinary applications. The major use of mercury is in switches which probably also are used in veterinary devices. The inclusion of the medical devices in the scope of the RoHS directive most probably will have a spin-off effect on the veterinary devices with the result that the total content of RoHS substances in the veterinary devices in any case will be reduced over a time span of the next ten years. 4.1.2 MarketNo European trade association for veterinary devices has been identified. According to a market report on Veterinary Diagnostics & Equipment from 2006, within the last decade a new veterinary devices and diagnostics industry has started to emerge (PJB, 2006). Although still a young industry it is an area of veterinary medicine that has considerable growth potential. The market is according to the report an immature one (PJB, 2006). The global market is worth approximately 2 billion US$/year (~1.4 billion €/year) (PJB, 2006). The European market can based on this roughly be estimated at around 0.2-0.6 billion €/year. The global market is dominated by one large company, while the rest of the industry is scattered in mostly small and medium-sized firms. Some players are divisions of human medical device firms that have discovered veterinary applications for their products, often arising due to demand from customers (PJB, 2006). It is still mostly a developed world industry, with the vast majority of companies based in the US, Canada, Europe, Australia and Japan. The veterinary technology sector is still small compared to the medical sector. Annual sales for the medical technology sector in Europe are according to the trade association Eucomed 72.6 billion €/year, which is equal to 33% of the world market share (Eucomed 2006). The world market is consequently about 220 billion €/year. The turnover in the veterinary technology sector can consequently be estimated to be about 1% of the turnover of the medical technology sector. Medical equipment account for approximately 1% of the total weight of EEE sold in the EU (Goodman, 2006). 4.1.3 Impacts of inclusion of veterinary devices in the scopeSubstitution of RoHS substances Choosing the same implementation schedule as for the medical devices, very few existing products would probably need to be modified as they could be replaced by new RoHS compliant product designs at the time they were originally planned to be introduced on the market. Further, the inclusion of the medical devices in the scope of the RoHS Directive would mean that RoHS compliant components for this type of equipment will be made available. The price increases would therefore be minimal or zero, using the same rationale as used by Goodman (2006) for medical devices. Administrative costs The administrative costs to public authorities are considered to be similar to the costs associated with other EEE. Environmental and health benefits 4.2 Furniture with ee componentsFurniture has traditionally not been considered electric and electronic equipment and inclusion of furniture with EE components within the scope of the RoHS directive has not previously been assessed. Some furniture with EE components, e.g. an elevation bed, can be considered to fall within the general definition of EEE as the bed is dependent on electric current in order to work properly. Without electricity an elevation bed can still be used for some purposes, but cannot change height, which is a basic property of an elevation bed. Cupboards with light may be considered to fall outside the definition of EEE as the cupboard is not dependent on the light for being a cupboard. None of the ten categories in the Commission’s proposal include furniture. The product group “large appliances for heating rooms, beds and seating furniture”, included in Category 1, "Large household appliances", are the products coming closest to furniture with EE components. However, beds and chairs, themselves cannot in our understanding be considered "large household appliances". Hospital beds that rely on electricity are covered by the Medical Devices Directive (93/42/EEC) and fall consequently within Category 8: Medical devices. Goodman (2006) mention hospital beds that are not dependent on electricity as a product whose status requires clarification, however such beds do not seem to be covered by the general definition of EEE. 4.2.1 Products and RoHS substancesThe main groups of furniture with EE components are:
EE components in furniture with actuators -The furniture in the tree first groups is typically equipped with one or more actuators consisting of an electric motor, gear and a spindle, switches and wires. Further, much equipment has a control box with electronic components for electronic control e.g. by the use of a remote control. The control boxes may be equipped with display. RoHS substances in the EE components of this type of furniture are expected to be or have been quite similar to the substances included in electrical tools with the similar components: An electric motor, wires and a control box (without rechargeable battery). According to a world market leader in designing and manufacturing electric linear actuator systems for furniture, the vast majority of the company's products were compliant with the RoHS directive to start with, and after many months of focused work, all products are now RoHS compliant (Linak, 2009). Manufacturers of electric motors and actuators for furniture seems typically (based on manufacturer's web-sites) also to produce equipment for other purposes of which some applications are within the scope of RoHS. There is no indication of any particular difficulties in complying with RoHS for the EE parts. EE components in furniture with light –Light sources may be build-in in cupboards and possibly also other types of furniture. According to the European Furniture Manufacturers Federation (EAU) furniture for kitchens, office furniture, bedroom furniture, dining room furniture and shop furniture systematically or occasionally use EE components; for the largest part it concerns built-in light (EAU, 2009). The components would be some wires, switches and sockets. RoHS substances in other parts of furniture with EE parts –Some of the new substances suggested for inclusion in the RoHS Directive: DEHP, DBP and BBP may be included in some parts of flexible PVC (e.g. in wires of furniture with light and elevation chairs with artificial leather), adhesives and some paints, but no actual information on such uses has been identified. Lead stabilisers are typically used in outdoor applications and in wires. Beside the possible use i wires, lead would not typically be used in furniture. Lead and cadmium pigments have traditionally been used in plastic parts of bright yellow and red colours, which are not typically used in furniture. Alternatives to any eventual use of lead and cadmium stabilisers or pigments are considered to be readily available. Flame retardants, among these deca-BDE and one of the new substances suggested for inclusion in the RoHS Directive, hexabromocyclododecane (HBCDD), are used in textile back coating in upholstery and may be used in upholstered chairs with EE components for some markets e.g. furniture for airports and for home furniture in UK and Ireland which have stringent fire safety requirements. Traditionally HBCDD and deca-BDE as well as other flame retardants have been used for these markets, but no data is available to quantify the total use of deca-BDE (or HBCDD) for furniture with EE components. Alternatives based on phosphorus, nitrogen and zirconium compounds are available. Replacement of hexavalent chromium in corrosion resistant coatings and deca-BDE (or HBCDD) in textile back coating would probably be the biggest challenges, but alternatives are available, like for other parts of EEE. 4.2.2 MarketManufacturers of furniture are organised in European Furniture Manufacturers Federation, UEA( http://www.ueanet.com), European Furniture Industries Confederation, EFIC (http://www.efic.eu/) and Fedération Européene du Mobilier de Bureau, FEMB(http://www.femb.org/). According to UEA there are over 100.000 companies producing furniture in the EU and 55-60% of all manufacturers would occasionally use EE components; mainly build-in light (UEA, 2009). The number involved in production of furniture with other EE components than light is not known. In Denmark, representing about 3% of the furniture production in the EU (UEA, no date) some 25-30 manufacturers produce furniture with actuators while some 60-65 manufacturers produce furniture with built-in light (Danish Furniture, 2009). The percentage of manufacturers that occasionally use EE components in Denmark is estimated to be less than 50% (Danish Furniture, 2009). The total turnover of furniture in the EU 15 was 80.8 billion € (UEA, no date). No quantitative data specifically for the market for furniture with EE parts have been available. The external trade statistics contain no specific CN codes for furniture with EE or for actuators, neither does Prodcom. The electric motors used for this area is included in aggregated commodity codes for electric motors. An indication of the market of the EE component can be obtained from the fact that a major manufacturer of actuators (of which a major part is for furniture) has a turnover of about 0.25 billion €. The EU market for the EE parts is probably in the range of 0.2-2 billion €. The actuators take up a minor part of the total price of the furniture and the EU market of furniture with EE components must be considerably bigger. From the data available it is not possible to deduce any indication of the market volume for build-in light in furniture. 4.2.3 Impacts of inclusion of the products in the scopeSubstitution of RoHS substances Administrative costs Besides the manufacturers of the final furniture, manufacturers in the supply chain that could be affected of inclusion of the furniture in the scope are: manufacturers of steel parts, plastic parts, wooden parts and textiles for upholstered furniture. Inclusion of the furniture with EE components in the scope will result in administrative costs to the manufacturers of the furniture and suppliers of furniture parts. For the manufacturers and suppliers of the EE parts for the furniture the extra administrative costs are estimated to be rather small as these manufacturers typically will have trained personnel and procedures for documentation of compliance. For manufacturers and suppliers of other parts, e.g. of tabletops and metal parts, it will be necessary to train personnel and build up procedures for compliance testing and documentation. These companies would typically not already have the administrative capacity for RoHS compliance. The total number of companies that could be impacted will be highly dependent on whether all furniture with EE parts is considered to fall within the definition of EEE. As mentioned above according to UEA some 55,000-60,000 manufacturers could be affected if all furniture with build-in light is included. If only furniture with electro motors is included the number of manufacturer would be significantly lower, but the actual number is not known. The position of the trade organisation UEA is that rendering the electrical material conform to the RoHS restrictions is the only way to progress (UEA 2009). Environmental and health benefits 4.3 Equipment for generation, transmission or conversion of electricityThe definition of EEE in Article 3(a) of the Commission’s proposal, also defines equipment for the generation and transfer of electric currents and fields as EEE, but in fact no such equipment is included in Annex II of the Commission’s proposal. Equipment for generation, transmission or conversion of electricity falls outside the scope of all categories in Annex I. Portable generators and EEE powered with photovoltaic (PV) cells have previously been assessed as part of the study to support the Commission’s Impact Assessment (Abbayes et al., 2008). 4.3.1 Products and RoHS substancesMost equipment for generation, transmission or conversion of electricity is used in fixed installation and large-scale stationary industrial tools and consequently outside the scope of this assessment. Equipment marketed as finished products and not used in fixed installation and large-scale stationary industrial tools includes the following:
Portable generators – are used in households, agriculture, by artisans and in industry. The portable generators differ from generators in fixed installations in the way that they are in closed enclosures and equipped with connections intended for end users. A portable generator has typically consisted of an internal combustion engine, AC alternator, starting and regulation controls, electric power outlet, safety devices and a starter (US CPSC, 2004). New portable types based on fuel cells, using e.g. methanol, has recently been introduced, but their market share is negligible. Abbayes et al.,2008 use the average content of RoHS substances in Category 6 tools as the best estimate for the content of RoHS substances in generators. Battery chargers - includes small chargers for portable cells and chargers for large batteries. The battery charger consists typically of a small transformer, some electronics for regulation of the charging, a plug and eventually a wire. Lead may be used as stabiliser in PVC and in solders, and Cr(VI) may be used in metal surfaces. The substances do not differ from battery chargers provided with EEE or build into EEE within the scope of the Directive. Extension cords - Some cords may be equipped with switches or electronic components e.g. for switching off all equipment connected to the cord when one part is switched off. Extension cords may contain lead or cadmium in PVC stabilizers and pigments. If equipped with an electronic device it may further contain lead in solders. The content of RoHS substances does in general not differ from wires attached to the EEE. Transformers – Includes the transformers of the type used for power supply for electrical and electronic appliances. Some transformers of this type may be regarded as spare parts as they are supplied with the equipment, for other equipment a transformer is optional because the power is otherwise supplied e.g. via and USB port of a computer. The transformers differ from transformers in fixed installations in the way that they are in closed enclosures and equipped with connections intended for end users. Transformers used for power supply of EEE consist of the same parts as transformers supplied together with the equipment within the scope of the Directive. The transformers differ from transformers used in fixed installations in the way that they are in closed enclosures and equipped with connections intended for end users. Portable UPS units -Uninterruptable power supply (UPS) units are used as back-up power supply. The majority of UPS units are relatively large and can be considered part of a fixed installation. Small units used for household, e.g. as power backup for a single computer, are marketed as finished products. They consist of a battery (outside the scope of RoHS) and some electronic components for power handling. Photovoltaic cells -Photovoltaic cells (mainly solar cells) for consumer applications can be divided into two application areas: consumer power modules and indoor modules (Abbayes et al., 2008). The indoor modules are typically build into different equipment like calculators, watches, etc. and would usually fall within the scope if the equipment, which they power, is falling within the scope. Consumer power modules can be used for powering different equipment like lighting or garden pumps and may be provided as separate unit. In the latter case they will be outside the scope of the ten categories. It may be difficult to distinguish between consumer power modules and the application areas designated "remote habitation" and "remote industrial" which are in a grey area between “finished products” and “fixed installations”. The total market of photovoltaic cell technology can be divided into wafer based crystalline silicon technology and the newer thin film technology. There are different types of thin film photovoltaic modules of which the CdTe is the only containing RoHS substances. (Abbayes et al., 2008 mention incorrectly that the CIS (CuInSe2) modules also contain Cd). The amount of cadmium used in thin-film CdTe modules is about 5-10 g/m². CdTe took up 2.7% of the total PV market in 2006 (EPIA, 2007). The use of CdTe in photovoltaic modules are not included in the list of exemptions as the CdTe modules are generally not used for indoor modules, and other applications are currently outside the scope of the Directive. To what extent CdTe modules are used for some consumer applications as finished products would probably depend on the exact delineation between fixed installations and finished products. 4.3.2 MarketPortable generators -In the U.S.A. manufacturers of portable generators also produced other types of outdoor equipment such as lawn movers and other garden equipment (US CPSC, 2004). This is probably also true in the EU. Based on Prodcom figures (European production statistics) the total European generator market amounts up to 10 billion €/year and probably more than 700,000 units whereas another source estimates the European market for small portable generators < 3kW at 380.000 units (Abbayes et al., 2008). The latter figure is used by Abbayes et al. (2008) to calculate the total amount of substances in generators annually put on the European market. If only generators with a capacity of <7,5 kVA are considered portable (although some portable may have more) the total number based on the Prodcom data in Abbayes et al. (2008) gives a total number of 310,000 units/year of a total value of about 0.3 billion €/year (about 1000 €/unit). This indicates that the market volume of the portable generators is likely in the range of 0.3-0.6 billion €/year while the market for large stationary generators in fixed installation are much larger. In the U.S.A. the market in 2002 of light duty portable generators was 357,000; of these 203,000 were sold to home owners (US CPSC, 2004) demonstrating that home owners represent the major user category. The market for new portable generators based on fuel cells is estimated currently to be negligible. Battery chargers - Battery chargers sold separately are assumed to be manufactured by companies manufacturing similar components used in EEE. Battery chargers are covered by CN code 8504 4055 “Battery chargers (excl of a kind used with telecommunication apparatus, automatic data-processing machines and units thereof and polycrystalline semiconductor rectifiers”. The total import in 2008 was 91 million units, of a total weight 32,000 tonnes (0.35 kg/unit) and a value of 0.56 billion € (see Annex 1). The major part is imported from countries outside the EU. It is not clear how many of these are sold as separate units. Extension cords, transformers and UPS units– Extension cords and transformers sold separately and small UPS units are assumed to be manufactured by the same companies that manufacture similar components used in the EEE. The products for these particular applications are not covered by specific CN codes or Prodcom codes and the market has not been investigated further. Photovoltaic cells -The study to support the Commission's Impact Assessment reports that at the European level both consumer power and consumer indoor applications are estimated to represent less than 1% of the total photovoltaic market (Abbayes et al., 2008). The study does not include information on the value of the market, total tonnage or total content of RoHS substances. Photovoltaic cells and modules are typically manufactured by companies specialised in this field. The European Photovoltaic Industry Association (EPIA) has more than 200 members, representing about 95% of the European photovoltaic industry. Globally the photovoltaic industry had a turnover of 14 billion € in 2007 (JRC, 2008). European manufacturers represented about 28% of the manufacture but the EU represented a larger share of the end-market. Based on this it is roughly estimated that the European consumer photovoltaic market in 2006 was less than 0.1 billion €/year. 4.3.3 Impacts of inclusion of equipment for generation, transmission or conversion of electricity in the scopeSubstitution of RoHS substances CdTe cells has been mentioned as the most costs effective PV technology, but the cost/benefits of replacing the CdTe technology with other PV technologies has not been investigated. Administrative costs Photovoltaic cells –Photovoltaic cells constitute a separate market and inclusion within the scope would imply that manufacturers of the cells and in the supply chain would need to build up capacity and procedures for compliance. The products are so different from other EE products within the scope that it is not possible to compare to any product groups within the scope. Environmental and health benefits Inclusion of the photovoltaic cells within the scope may potentially result in reduced use of cadmium unless the CdTe cells are exempted. For the photovoltaic cells in general and the CdTe cells in particular there is a trade off between possible positive impact of reduced use of RoHS substances, and a negative environmental impact if the prices of the cells increases, making the cells less competitive compared to electricity production based on fossil fuels. A more detailed analysis would be needed for assessing the potential negative impacts of the inclusion of the solar cells. 4.4 Tools used for mixing or vibratingCategory 6, electrical and electronic tools includes many different tools for processing of a material like cutting, sanding or drilling. The category also includes "similar processes". All the listed processes are processes where some of the material is removed, or the shape of the part, made of the material, is changed. At least two processes cannot be considered "similar processes": mixing and vibrating; processes by which a new material is formed. Other processes not included are electroplating and binding, which are not further assessed, and there are likely other processes that cannot be considered "similar processes". 4.4.1 Products and RoHS substancesPortable electrical mixers are mainly used in the construction industry for mixing concrete or mortar. Portable electrical mixers are used by bricklayers and private persons and to some extent by concrete workers. In industrial settings, e.g. factories for production of precast concrete panels, large mixers and vibrators, that must be considered large-scale stationary industrial tools, are applied. Mixers used for mixing of asphalt are typically large and are here considered large-scale stationary industrial tools. Electrical vibrators, for vibrating concrete, are used by concrete workers for compacting the concrete. Internal vibrators consist of a steel cylinder immersed into the concrete whereas external concrete vibrators attach, via a bracket or clamp system, to the concrete mould. Some models are powered by a combustion engine or by pneumatic power from a compressor. It is not clear whether compressors are included in the Commission’s proposal binding list, but it is here assumed that they are covered by “other treatment of liquid of gaseous substances by other means” in Category 6. The electrical part of the mixers typically consists of an electrical motor, wires and switches. The rest of the mixer is typically made of galvanised steel and some "rubber" wheels. The electrical part of electric vibrators typically consists of an electromotor running at high revolutions per minute, wires and switches. The rest of the mixer is mainly made of steel, and plastic/rubber tubes and noses. The RoHS substances that may be used in the mixer and vibrators are considered to be the same as used in other tools and there is no indication that replacement of RoHS substances should be particularly difficult. 4.4.2 MarketConcrete mixers and vibrators - The industry is in Europe represented by the Committee for the European Construction Equipment Industry CECE (http://www.cece-eu.org). The concrete equipment is represented by one of six sections within the organisation with about 120 members. Concrete or mortar mixers (excl. those mounted on railway wagons or lorry chassis) are covered in the trade statistics by CN 84743100. Total import (from other Member States and countries outside the EU) in 2007 was 1.49 million units, of a total of 82,000 tonnes and a price of 403 million €. Based on this the weight of each unit should be 55 kg which is the weight of a typical small mixer used by private persons. The weight of mixers used by professionals is typically higher while the weight of small handheld mortar mixers is smaller. The actual consumption is somewhat higher as consumption of domestically produced equipment has to be added. The trade statistics also include CN codes for machines for mixing mineral substances with bitumen and machinery for agglomeration, shaping and moulding of solid mineral, but this equipment is considered to fall under large-scale industrial tools. Concrete vibrators- are covered by CN code 84671910 which includes concrete phneumatic vibrators, only, and no date is provided for this CN code in the statistics. Considering that much professional equipment is powered by other means than electricity, the market of electric vibrators is considered to be small compared to the market of concrete and mortar mixers. Based on the available information the market of this equipment is roughly estimated at 0.5-1.5 billion €/year. 4.4.3 Impacts of inclusion of tools for mixing or vibrating in the scopeSubstitution of RoHS substances Administrative costs A quick survey on the Internet shows that many concrete mixers are marketed as RoHS compliant, and many manufacturers and importers would probably consider this equipment to be within the scope today. Environmental and health benefits 4.5 Toys with EE componentsToys are included in Category 7 "Toys, leisure and sports equipment" and Annex II of the Commission’s proposal specifies that it includes electric trains or car racing sets, hand-held video game consoles, video games, computers for biking, diving, running, rowing, etc., sports equipment with EE components and coin slot machines. It means that many types of toys with EE components are not within the scope of Annex II of the Commission’s proposal. In general, battery-powered toys are not within the scope. The discussion regarding toys does both concern the questions about the definition of EEE and the questions about the scope for products falling within the definition of EEE. In the “Teddy bear example” in the FAQ (EC, 2006) the Commission defines that a teddy bear with a battery is not covered by the definition of EEE because the teddy bear can fulfil its basic function without the electric current. This interpretation could also apply to many other types of toys with batteries. However, as discussed in section 2.2, a broad definition of EEE has been applied here. 4.5.1 Products and RoHS substancesA range of products are not similar to products listed in Annex II, but are clearly dependent on an electric current to work properly. Examples are:
Examples of products, which are more in the “teddy bear category” includes:
EE components - EE components of the toy are mainly electrical motors, wires, printed circuit boards, switches and in the more advanced toys also different sensors. Toys with motors often include some electronic parts e.g. for remote control. The RoHS substances in the products are expected to be (have been) the same as used in toys within the scope of the Commission’s proposal. Sensors, used in some sophisticated toys, however, may rather include components similar to components in some measuring and control equipment. No data has been available for estimating the average content of RoHS substances in the toys. EE parts certainly take up a significant percentage of the weight of some of toys like remote controlled cars, whereas it only takes up a few percent of other toys like the talking doll. Other parts - of the toy that may contain RoHS substances would typically be some painted steel parts, some plastic parts, and for dolls and teddy bears, some textiles. These parts may include lead and cadmium pigments in plastic parts or hexavalent chromium in corrosion resistant coating but the use is deemed to be very small. According to a presentation by Toy Industries of Europe (TIE) the only RoHS substance, that concern toy, is lead in solder (TIE 2003). All applications in both EE components and other parts are similar to applications in many products within the scope and the use of the RoHS substances is not considered essential. According to major market actors in the Nordic toy industry there has been a great uncertainty on which products were "equipment for which electrical energy is used only for support or control functions". For the Nordic producers this has resulted in a principle of rather including too many products than taking the risk not complying with the Directive. It is estimated that the RoHS substances have been phased out in nearly 90 % of all electric toys for the Nordic Market (mainly produced outside the EU). 4.5.2 MarketAccording to the Toy Industries of Europe (TIE) the total production of toys and games in the European Union was nearly 5 billion € in 2007 (manufacturer’s price) (TIE 2008). The EU has nearly 2,000 manufacturers working in the toy and games sectors. Import of toys and games to the European Union from other countries is approximately 11.6 billion €/year of which traditional toys account for 7.0 billion €/year and video games account for 4.617 billion €/year (TIE 2008). Asia is the leading supplier of toys representing 97.6% of the total import. The retail market was overall (excluding video games) 14.2 billion € in the EU in 2007. Traditional toys accounted for 60% in 2007 compared to 75% in 2006 and video games accounted for 40% in 2007 compared to 25% in 2006. According to a presentation of TIE from 2003 the average content of EE toys was 8% and all EE toys represented less than 1% of WEEE (TIE 2003). A major part of the traditional toys are likely to be categorised within the following commodity groups:
Electric trains have their own categories whereas racing sets (included in the Annex II of the Commission’s proposal) would be included in one of these two CN codes. Scale model assembly kits and toys representing animals, human or non-human creature with motors are included in specific categories with similar products also without EE parts. The intra EU27 and extra EU27 import within the two listed categories was in 2008 of 0.6 billion €. The marketed volume will be slightly higher, as the marketed toys based on domestic production in each Member State should be added. As indicated, scale model assembly kits and toys representing animals, human or non-human creatures with motor are not included. The total market of the toys with electrical motors is on this basis roughly estimated to be in the range of 0.6 – 1.2 billion €/year or 7-14% of the traditional toy market. Besides, some toys may include only a light source or a small electronic part. No data have been available for these product groups, but in terms of tonnage of EE components these products probably represent a small volume in comparison with the toys with motors. 4.5.3 Impacts of inclusion of toys in the scopeSubstitution of RoHS substances If a binding and exhaustive list of equipment specifically exclude these groups of toys from the scope of the Directive some manufacturers, that have out- phased the RoHS substances, may reintroduce them. Administrative costs For manufacturers and suppliers of other parts, e.g. the head of the dolls, it will be necessary to train personnel and build up procedures for compliance testing and documentation. These companies would probably not all have the administrative capacity for RoHS compliance in place. Major manufacturers and importers of the final toys will probably already have procedures for compliance for some of the toys with electrical motors whereas many small manufacturers and importers may not. According to TIE, in 2003 in Europe, 80% of toy companies had less than 50 employees (TIE 2003). It means that inclusion of the scope may negatively impact the SMEs. For companies specialised in marketing electrical toys the administrative costs are not deemed to be different from companies marketing other EEE. The most impacted (in relation to the turnover of RoHS substances) will be companies with products on the borderline of the EEE definition where the EE components take up a small part of the products and products with EE components takes up a small part of the manufactured/imported products. Environmental and health benefits 4.6 Other laboratory equipmentMeasuring, weighing or adjusting appliances for laboratories are included in the list of products in Category 9: “Monitoring and control equipment”. However, much equipment used in laboratories is not used for measuring, weighing or adjusting. Much equipment used in laboratories is used to alter the properties of materials; grinders reduce particle size, ovens change temperature, various devices alter composition, shakers mix substances, etc. (Goodman, 2006). Some of the equipment may be considered to fall within Category 6: electrical and electronic tools, but the equipment is not covered by the binding list of the Commission’s proposal. Some equipment is quite similar in its function to equipment included in “small household appliances”, but the actual equipment used is totally different. 4.6.1 Products and RoHS substancesIn the Review of Category 8 and 9 products a number of products were listed that required clarification with respect to the scope (Goodman, 2006). The list included the following equipment used in laboratories:
Goodman (2006) reports that some laboratory equipment manufacturers have said that they would prefer that the status was clear and that all laboratory equipment fall in Category 9. The reason for omitting Category 8 and 9 was concerns of the reliability of certain substitute materials in equipment essential for healthcare, consumer safety and equipment which should function with high precision and reliability. In this respect the other laboratory equipment addressed here is, however, is not different from other tools and appliances used for other purposes. For most of the products the use of RoHS substances is assumed to be similar to the use in products within the categories of small household appliances and tools, but it has not been investigated whether RoHS substances are used for very specific applications in some of the equipment. 4.6.2 MarketGoodman (2006) mention that there is no trade organisation specifically for Category 9 equipment and none of those who submitted information for the study was able to provide data except for the Test and Measurement Coalition. Goodman (2006) does not provide any estimates on the market of other laboratory equipment. Eurostat’s external trade statistics contain data on two specific types of equipment used in laboratories:
The total import (extra and intra EU 27) of the two product group in 2008 was 0.19 and 0.1 billion €/year, respectively (see Annex 1). The “medical, surgical or laboratory sterilizers” also includes medical equipment falling within Category 8. Based on the limited data it has not been possible to make an estimate on the total market for the laboratory equipment. 4.6.3 Impacts of inclusion of other laboratory equipment in the scopeSubstitution of RoHS substances Administrative costs Environmental and health benefits 4.7 AlarmsBurglar (intrusion) alarms, fire alarms and similar apparatus falls within Category 9 “Monitoring and control instruments”, but are not specifically mentioned in the binding list of Annex II of the Commission’s proposal. The Annex specifically includes "Smoke detectors", which indicates that other detectors and alarms are not considered to be included. In the review of Category 8 and 9 equipment Goodman (2006) includes “Burglar alarm systems installed in buildings” in the group of products whose scope requires clarification. 4.7.1 Products and RoHS substancesFire alarms are usually interconnected systems with alarm panels, primary and secondary power supplies, initiating devices, notification devices and maybe building safety interfaces. Such fire alarms are here considered fixed installations with reference to the definition in the Commission’s FAQ. Small single units fall under “smoke alarms” listed in Annex II of the Commission’s proposal. Burglar alarms range from single units installed in households to large integrated industrial alarm systems. Whereas the latter may be regarded a fixed installation, many alarms marketed both for households and for the professional market are marketed as finished single units, powered either by a battery or from the electricity supply. These systems are marketed as pre-packaged systems intended for do-it-yourself installation. Typically an installing company matches the control equipment with other suitable components (detectors, warning devices, etc) and installs a complete system – whether it be a domestic or commercial setting. With the development of new products including wireless technologies the marked for burglar alarms have shifted towards more finished products (in its own enclosure and ports and connections intended for end users) and less fixed installations. According to an industry contact approximately 100 % of the alarms on the Danish marked for private consumers are finished products. The alarms sold to the industry are to the contrary approximately 50 % finished products and 50 % fixed installations due to the need for more advanced and larger installations for bigger buildings with specific security and safety needs. Replies from a number of contacted companies indicate that the private market, with equipment that can be regarded as finished products, is very small compared to the professional market. Fire or burglar alarms may include specific components not found in other EEE. Gensch et al. (2007) evaluated lead alloys used in rocking armature capsules which are used for commercial and professional fire and security sounders designed for high power applications. The application is exempted by exemption 30 to the RoHS Directive. The application would probably only be relevant for equipment in fixed installation. Goodman (2006) notes that security and safety equipment with X-ray sources, sold in fairly small number, may need additional time as these products include ionising radiation sources and are used in public places and therefore are subject to additional legislation requiring extensive testing to obtain approval. The application would probably only be relevant for equipment in fixed installations. According to Goodman (2006) the association of European manufacturers and installers of fire and security systems, Euralarm had indicated that its members would be ready to change their products to comply with RoHS by 2010. According to Euralarm it is expected that full compliance (except where the very specific exemptions are valid) will have to be achieved from 2014 (Euralarm, 2009b). Request to a number of providers of alarms in Denmark indicates that the RoHS substances have already been phased out in about 90% of the products. The remaining part is typically older product types. According to Euralarm, in practice, with the exception of certain devices used in some detecting equipment (principally, but not exclusively, detectors for fire and smoke), RoHS substances have probably been phased out in all of the electronic components currently used in the manufacture of alarms and associated equipment (Euralarm, 2009b). It leaves only the soldering processes to be brought into line (Euralarm, 2009b). 4.7.2 MarketThe market for fire and burglar alarms is mainly a separate market from other EEE although some burglar alarms may be sold on the EE retail market to private users. The association of European manufacturers and installers of fire and security systems, Euralarm represents around 700 companies having a total turnover of approx. 3.5 billion Euro, i.e. approx. 70 % of the total European market (Euralarm, 2009). The turnover includes both the manufacturing and installation of the alarms. Eurostat’s external trade statistics contain data on two types of alarms:
To obtain an idea of the magnitude of the European marked for alarms, which are not part of a fixed installation, it is a possibility to look at the two commodity codes. However, burglar alarms which can be considered finished products probably take up a small part only. The import (extra and intra EU 27) of burglar or fire alarms and similar apparatus (excl. those for use in motor vehicles or buildings) was about 0.4 billion € in the year 2008 according to Eurostat while the import (extra and intra EU 27) of burglar or fire alarms and similar apparatus, for use in buildings was 0.95 billion the same year. As the CN codes includes both fire and burglar alarms and the majority of the products are for fixed installations it is very difficult on this basis to estimate the market volume for the burglar alarms that can be considered finished products. An estimation from two Danish security wholesalers is that the marked for alarms is approx. 80 - 85 % for businesses and 15 - 20 % for private consumers. It will here roughly be estimated that the market for products that can be considered finished products is likely in the range of 0.2-0.6 €/year. 4.7.3 Impacts of inclusion of alarms in the scopeSubstitution of RoHS substances Administrative costs Environmental and health benefits 4.8 Large and small household appliancesThe study has identified a large number of products considered to fall within Category 1 and 2 of Annex I of the Commission’s proposal which are not specifically mentioned in the binding list of Annex II. 4.8.1 Products and the RoHS substancesProducts sharing the same market as EEE within the scope
The products have traditionally contained the RoHS substances in similar quantities as similar products within the scope. It is deemed that in none of the products the RoHS substances are used for particular applications, and many manufacturers have probably phased out the RoHS substances in these products simultaneously with the phasing out of the RoHS substances in products within the scope. Like some Member States, many manufacturers probably consider these products to be within the scope of the current Directive. Appliances with partly separate market These products include:
The products would typically include RoHS substances in components like electric motors, wires, sockets, plugs and heaters and the content of the RoHS substance would typically have been similar to the content of some household appliances listed in Annex II of the proposal. Only a few of the products contain electronic components e.g. in remote controls. Like other EEE the equipment may further contain RoHS substances in plastic parts and corrosion resistant surfaces. In none of the products (with a reservation for fly traps) the RoHS substances seems to be used for particular applications. As the manufacturers of many of the products do not manufacture EEE within the scope, they may not have started the process of substitution of the RoHS substances; however, most of the components used in the products (e.g. electrical motors) are probably produced by components manufacturers which have changed the entire product range to be RoHS compliant. 4.8.2 MarketAs mentioned in the section above, most of the products are produced by manufacturers manufacturing household appliances within the scope of the RoHS directive. It has not been possible to identify a European trade association specifically organising manufacturers of household appliances, but associations exist in some Member States e.g. the U.K. For some of the products, e.g. awnings and sun-blinds or electric toilets, the final products are manufactured and marketed by actors which are typically not dealing with household appliances, while the electrical components most probably is produced by manufacturers also producing components for other household appliances. Statistical data are not available to estimate the market volume for all the product groups listed in the section above. Eurostat’s external trade statistics contain data for the following CN codes:
Import data for these CN codes are shown in Annex 1. For 6306 1100 there is no data due to confidentiality. The major group is “Domestic food grinders and mixers and fruit or vegetable juice extractors, with self-contained electric motor” with a total import of 0.94 billion €/year, representing nearly 50% of the total for the 10 CN codes. Products within this group can be found in a large part of all households. Of the groups with no data the same is probably true for electric kettles, whereas the use of the other product groups is estimated to be less widespread. As an example of the less widespread equipment, the total import of “electric deep fat fryers, for domestic use“ was about 0.19 billion €/year. The group “Tarpaulins, awnings and sunblinds” also includes products without a motor, and the total import for products with EE parts would consequently be lower than the indicated 0.25 billion €/year. A part of the electric water heaters, with a total import of about 0.6 billion €/year, is probably used in fixed installation and finished products only account for a part of the total. Most of the product groups listed is assumed to be used in relatively small quantities compared to “domestic food grinders and mixers and fruit or vegetable juice extractors”. On this basis it is roughly estimated that the total market for the listed household appliances probably is in the range of 3-10 billion €/year. 4.8.3 Impacts of inclusion of large and small household appliances in the scopeSubstitution of RoHS substances Administrative costs Environmental and health benefits As the RoHS substances probably already have been phased out in most products the benefits of inclusion in the RoHS Directive would also be small. It has not been investigated to what extent some manufacturers might reintroduce the RoHS substances if the products are explicitly outside the scope of the Directive. 4.9 Other finished products currently out of the scopeBesides the product groups assessed in the sections above, Table 3.1 and Table 3.2 include a number of products, which it has not been possible to address in detail within the limits of this study. It is assumed that the assessed product groups represent the majority of the market volume of the listed product groups, but some of the product groups not assessed may in fact represent a significant turnover of RoHS substances. Products groups obviously within the scope of the EEE definition This concern:
Grey area products Toys with EEE parts and furniture with EEE parts has been assessed, but it has, within the limits of this study, been possible to address all product groups. Other product groups in with similar considerations are:
Like for furniture and toys, the end-products are to a large extent produced by manufacturers which are not in the traditional EE sector, and the manufacturers/importers may today not have build up the capacity for RoHS compliance. Inclusion of these product groups could potentially affect a large number of manufacturers and importers and the administrative burden may be considered disproportional to the actual turn-over of EE components and RoHS substances with these products. It has been suggested by some markets actors, for certain products, to require that only the EE components should be RoHS compliant as the EE components are typically produced by EE component manufacturers which also produce parts to EEE within the scope of RoHS. However, the legal aspects of this have not been investigated.
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