Survey, migration and health evaluation of chemical substances in toys and childcare products produced from foam plastic

1 Survey of toys

The objective of Phase 1 is to make a survey of toys and childcare articles produced from foam plastic on the Danish market, including their chemical composition.

Phase 1 includes the following sub-activities:

  • Definition of products
  • Survey of Toys and Childcare articles produced from foam plastic
  • Chemical composition of Toys and Childcare articles produced from foam plastic.
  • Estimate of consumption
  • Selection of products for analysis.

1.1 Definition of products

In the project description the Danish Environmental Protection Agency (DEPA) presented the following examples of toys and childcare articles produced from foam plastic: Floor puzzles and disguise items, such as masks, swords, and shields for role-playing. Most of the products intended for the formalized form of role-playing are made from latex and therefore excluded from this project. Apart from the product groups mentioned above, cuddly and soft-toys, handgrips on vehicles, support in rollers, protection equipment, soft balls, swim equipment, crowns and picture books were included in the survey, if they contained foam plastic. Mattresses and furniture containing foam plastics were excluded, as they are considered outside the target group of this project.

1.2 Survey of toys and childcare articles for children produced from foam plastic

The product survey of toys and childcare articles for children produced from foam plastic on the Danish marked was based on:

  • Contact with 24 wholesalers. The list of potential wholesalers was generated from www.zapp-online.dk. Only 9 out of 24 wholesalers distributed this kind of toys. See table 1.1.
  • Based on a list generated from www.nnerhverv.dk, 10 distributors of toys and childcare articles were contacted. 5 shops were selected either because they were among the largest distributors of toys or part of multiple shops. Jalsøe was chosen because of the large selection of childcare articles and the 4 minor shops were chosen because the represented other brands of toys than the large shops. See table 1.2.
  • A search on Danish websites was performed in April 2005 via www.google.dk and www.yahoo.dk. The expressions searched on were: ”legetøj og skumplast” (toys and foam plastic), ”EVA skum sværd” (EVA foam sword) and “PUR skum legetøj” (PUR foam toys). The search also included the enterprises ”Visiodan” og ”Metrodan”, names that were found on foam products in a shop for childcare articles. References containing information on foam products in Denmark is listed in table 1.3.

DTC estimates that the above activities adequately illustrate the Danish market for toys and childcare articles produced from foam plastic. A list of products on the Danish marked is presented in table 1.4.

Table 1.1 Contacted wholesalers of toys (in bold), references from wholesalers to other distributors (not in bold)

No. Wholesalers Address
1 Aage Mottlau A/S 3520 Farum
2 B.K.H. Sport & Leg* 2610 Rødovre
2.1 Select * 2600 Glostrup
2.2 Tress* 8660 Skanderborg
3 Best Buy Toys 6580 Vamdrup
4 Captoy 2860 Søborg
5 CK Team Trading Aps 8783 Hornsyld
6 Cova Collection Aps 7400 Herning
7 Danimals Educational
Toys
8752 Østbirk
8 Dansk Supermarked* 8270 Højbjerg
9 Electronic Fun I/S 8464 Galten
10 FDB* 2620 Albertslund
11 G.A. Import* 2770 Kastrup
11.1 Tatic  
12 Hasbro Nordic 2600 Glostrup
13 Joy Toy 2680 Solrød Strand
14 K.E. Mathiasen A/S* 8220 Brabrand
15 Krea A/S* 8200 Århus N
16 Leico Aps 8700 Horsens
17 Maki Aps* 3500 Vørløse
18 Mattel Northern
EuropeA/S
2605 Brøndby
19 Mega Trading 8240 Risskov
20 NikkoScandinavia
Filial A/S
2670 Greve
21 Ran-Play Gruppen A/S* 8900 Randers
22 TOP TOY A/S* 4000 Roskilde
23 Toys & Company 3000 Helsingør
24 VN Legetøj A/S 8361 Hasselager

* Distributor of toys and childcare articles produced from foam plastic.

Table 1.2 Stores distributing toys and childcare articles

No. Name Address
1 Absalon 1620 København V
2 Børne Shoppen* 2970 Hørsholm
3 BR* 3450 Allerød
4 Gk Legetøj Aps Herning Centret 7400 Herning
5 Jalsøe* 2500 Valby
6 Lego/Legoland* 7190 Billund
7 Magasin 2800 Kgs. Lyngby
8 Narnia* 3050 Humlebæk
9 Skagen Legecenter 9990 Skagen
10 Toys R’us* 2610 Rødovre

*Stores distributing toys and childcare articles produced from foam plastic.

Table 1.3 References from Danish websites containing information on foam plastic products

No. Website
1 www.a-sport.dk
2 www.legehuset.dk
3 www.metrodan.dk
4 www.visiodan.dk

Table 1.4 Products produced from foam plastic found on the Danish market.

Products Number Age
3-D activity book 1 > 6 months
Activated toy 1 > 7 months
Activated toy 1 > 5 months
Axe 4 > 3
Baby activity Gym 2 > 0
Baby book 2 < 3
Bathing book 4 < 3
Bike helmet 12 > 3
Blackboard sponge 2 < 3
Body board 2 > 3
Car wash 1 < 1.5
Claw 2 > 3
Copter ball 1 > 3
Crowns 15 > 3
Crowns and feathers 8 > 3
Disc launcher 2 > 3
Dolls pram (handgrip) 12 < 3
Eye patch 1 < 3
Floor puzzle 6 > 2
Floor puzzle, puzzle mats 6 < 3
Floor puzzle, puzzle mats 2 > 3
Foam ball (unspec) 3 > 3
Foam ball (unspec) 4 < 3
Foam ball (Ø15 cm) 1 < 3
Foam ball (Ø18 cm) 3 < 3
Foam ball (Ø21 cm) 4 > 3
Foam ball (Ø27 cm) 3 > 3
Foam ball (Ø36 cm) 2 > 3
Foam ball (Ø46 cm) 1 > 3
Foam ball (Ø48 cm) 1 > 3
Foam ball (Ø54 cm) 1 > 3
Foam ball (Ø65 cm) 1 > 3
Foam rocket 1 > 3
Foam tennis ball 5 < 3
Football 3 > 3
Football 1 < 3
Goal keeper gloves 1 > 3
Hammer 1 > 3*
Hand ball 3 < 3
Hand ball 1 > 3
Hat 1 > 3*
Helmet 3 > 3*
Indian feather 1 > 3
Kids mobile 1 > 6
Knife 1 > 3*
Mask 10 > 3
Mirror 1 < 3
Mirror (foam edges) 2 > 3
Picture book 1 > 3*
Pirate hook 1 > 3*
Play to car 1 > 3*
Police badge 1 > 3*
Rifle 1 >3*
Road cone 1 3*
Roller skates 9 > 3
Roller protector 1 > 3
Sabre 1 > 3*
Scimitar 1 > 3
Sheriff badge, pistols, guns etc 11 > 3
Shield 37 > 3
Skater helmet 1 > 3
Skipping (hand grip) 2 > 3
Soft bricks 2 > 3*
Softball bat 2 > 3
Swim board 7 > 3
Swim board 8 > 3*
Swimming belt 2 0-6
Swimming belt 2 6-12
Swimming belt 11 Depending on child’s weight
Swimming board 8 > 3*
Swimming collar 2 > 3
Swim-safe 1 2-6
Sword 51 > 3
Tiara 1 > 3*
Tomahawk 1 > 3*
Tool 2 > 3*
Volleyball 1 > 6
Volleyball 2 > 3
Walki Talki 1 > 3*
Toa Torso Top Wakama 1 > 3*
Wand Princess Light Up 1 > 3*
Vahki EVA Tool Light Up 1 > 3*
Water wings 2 > 3*
Total 317  

* Estimated by DTC

Figure 1 Distribution on different types of toys and childcare articles produced from foam plastic based on present survey

Figure 1 Distribution on different types of toys and childcare articles produced from foam plastic based on present survey

1.3 Chemical composition of toys and childcare articles produced from foam plastic

Experience shows that it is often difficult to obtain information on complete chemical composition from manufacturers. Since most of the products relevant for this project are made in the Far East, the elaboration of the survey of the chemical composition was complicated and the available information very sparse. It was not possible to obtain full chemical composition of any of the products. Only two manufacturers returned partial information on the chemical composition of the products. As this information is given in confidence, we have abstained from presenting this information to prevent transparency in the product information.


1.4 Estimated consumption

DTC received information on sales numbers from very few distributors of toys and childcare articles produced from foam plastic. The Association of Toy Manufacturers in Denmark that counts seven of the largest manufacturers of toys in Denmark evaluates that less than 1% of the total amount of toys is produced from foam plastic (1).

From the website “Danmarks statistik – www.statistikbanken.dk” information on imported products stated in either kilos or Danish crones was retrieved (2).

DTC estimated that there are four main groups of toys primarily made from plastic foam. The four main groups are toy weapons, puzzles, balls, and swim equipment. The remaining products are more isolated examples. e.g. a blackboard with a sponge made from foam, doll's pram with handgrips made from foam or rollers with foam insertion. As the scope of this project does not admit a thorough investigation of the different products, we have decided to focus on the main groups described in table 1.5.

It is not possible to select data on specific materials. Therefore data from the statistic base on a superior level have been selected followed by an estimate from DTC specified on foam plastic products.

Data have been selected as follows: The names of the four main groups in the statistics database are “toy weapons”, “puzzles except from wooden puzzles”, “balls except from balls for golf, table tennis, tennis, cricket, polo and inflatable balls” and “swim equipment including swimming- and paddling pools and childcare articles for outdoor play”. DTC found neither toys nor childcare articles made from plastic foam, which have been produced in Denmark. Therefore, only imported numbers are included in the below estimate (Table 1.5).

Table 1.5 Estimated amount of toys and childcare articles for children composed of foam plastic imported in 2004. The estimate is based on 4 main groups of toys.

Childcare articles Imported amount in 2004 (ton)[1] Percentage produced from foam (%)* Estimated amount produced from foam in 2004 (ton)*
Toy weapons 727.4 5 36.4
Puzzles, except puzzles made from wood 429.6 5 21.5
Balls, except balls for golf, table tennis, tennis, cricket, polo and inflatable balls 451.9 5 22.6
Swimming equipment including swimming- and paddling pools and childcare articles for outdoor play 9067.9 1 90.7
Total 10,676.8   171.2

* Estimated by DTC

The total amount of toys and childcare products imported to Denmark in 2004 is estimated to be 171.2 tons.

1.5 Selection of products for analysis

The Danish EPA has selected the products stated in table 1.6 for testing.

Table 1.6 Products for testing

Product No. Argumentation
Sword 1 Swords represent a great part of the toys made from foam plastic on the market and are therefore believed relevant to test.
Floor puzzle 1 2 Appearance and shape of foam floor puzzles means that they are often used as a soft playground for children of less than 3 years old. They may also be used as nursing carpet, which involves full body contact. This puzzle is marked “for children of one year or more”. Is furthermore chosen based on a consumer alert notification from the Czech Republic on another floor puzzle produced in China.
Surf board 3 The surfboard is shaped like a frog and therefore believed to attract attention to children less than three years old. Furthermore there is much focus on bathing toys of softened polymers and it is relevant to test the alternative made from foam plastic.
Activity carpet 4 Is recommended for children from birth. The use of the activity carpet involves full body contact and children may spend a lot of time on it. Children are also expected to mouth the product.
Mask 5 Full-face contact and potential migration of chemicals through sweat.
Book 6 Is recommended for children under three years, which are expected to suck on it with a potential migration of chemicals through saliva.
Floor puzzle 2 7 This puzzle is marked “only to be used by children more than 3 years old”. The Danish Safety Technology Authority has however decided that it is for children below 3 years old. Appearance and shape of foam floor puzzles means that they are often used as a soft playground for children of less than 3 years old. They may also be used as nursing carpet, which involves full body contact. Is furthermore chosen based on a consumer alert notification from the Czech Republic on another floor puzzle produced in China.
Ball 8 The name of the ball indicated use for children less than three years. Furthermore the diameter of the ball is less than 20 cm and therefore addresses children of less than three years old. 


Fodnoter

[1]. Danmarks statistik – www.statistikbanken.dk provided information on imported products stated in tons (2).

 



Version 1.0 March 2006, © Danish Environmental Protection Agency