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Waterbased cleaning of mixing vessels
For a water-based cleaning plant, depending on its design, the procurement costs may be
higher than for a solvent-based plant of equivalent capacity. But if all operating costs
are taken into consideration, for example explosion protection, fume treatment, disposal
of spent solvent etc., then the total costs for water-based cleaning are comparable.
However, use of comparatively expensive special cleaning agents will lead to increased
operating costs.
There follows, by way of example, a tabulated comparison of the specific costs as well
as of the operating and capital costs for water- and solvent-based cleaning. These
examples are taken from the practical experience of Renzmann, and are accordingly customer
specific. Precise figures for capital and operating costs can only be determined when the
prevailing constraints and conditions are known.
The capital costs stated in this project are based on costs in Germany and are
converted from DM to DKK with a conversion rate of 4. Differences in the size of taxes
etc. are not included.
The cost example is based on a cleaning system "SKM", manufactured by
Renzmann. Further description of this plant can be seen in section 6.3.
Table 8.1
Assumptions for cost comparison in Table 8.2 and Table 8.4. Further assumptions and
explanations can be seen in Table 8.3 and Table 8.5.
Details of washing process |
|
|
- number of washing operations per day |
|
10 or 20 |
- working days per year |
|
240 |
- electricity cost |
Kr./kWh |
0.4 |
- cost of operator per hour |
Kr. |
200 |
Details of solvent |
|
|
- type of solvent |
Ethanol/Ethylacetat |
- cost of fresh solvent |
Kr./l |
4.80 |
- cost of solvent treatment |
Kr./l |
1.00 |
- solvent recovery rate |
% |
90 |
- operating costs of fume treatment |
Kr./annually |
40,000 |
Details of water-based cleaning agent |
|
|
- type of cleaning agent |
Lauge |
- concentration |
% |
13 |
- cost of mixing cleaning agent |
Kr./l |
0.68 |
- cost of rinsing water |
Kr./m3 |
10 |
- cost of disposal of wastewater |
Kr./m3 |
1000 |
Details of water-based cleaning agent |
|
|
- type of cleaning agent |
Special cleaning agent
(Stripper 303) |
- concentration |
% |
50 |
- cost of mixing cleaning agent |
Kr./l |
9 |
- cost of rinsing water |
Kr./m3 |
10 |
- cost of disposal of wastewater |
Kr./m3 |
1000 |
Table 8.2 Look
here!
Cost comparison between solvent- and water-based cleaning agents for type SKM washing
equipment. 20 washing operations per day.
Table 8.3
Assumptions/explanations.
Table 8.4 Look
here
Cost comparison between solvent- and water-based cleaning agents for type SKM washing
equipment. 10 washing operations per day
Table 8.5
Assumptions/explanations.
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