Waterbased cleaning of mixing vessels

8. Cost Comparison between Water– and Solvent-based Cleaning

8.1  Costs for water-based and alternative cleaning agents


For a water-based cleaning plant, depending on its design, the procurement costs may be higher than for a solvent-based plant of equivalent capacity. But if all operating costs are taken into consideration, for example explosion protection, fume treatment, disposal of spent solvent etc., then the total costs for water-based cleaning are comparable. However, use of comparatively expensive special cleaning agents will lead to increased operating costs.

There follows, by way of example, a tabulated comparison of the specific costs as well as of the operating and capital costs for water- and solvent-based cleaning. These examples are taken from the practical experience of Renzmann, and are accordingly customer specific. Precise figures for capital and operating costs can only be determined when the prevailing constraints and conditions are known.

The capital costs stated in this project are based on costs in Germany and are converted from DM to DKK with a conversion rate of 4. Differences in the size of taxes etc. are not included.

8.1 Costs for water-based and alternative cleaning agents

The cost example is based on a cleaning system "SKM", manufactured by Renzmann. Further description of this plant can be seen in section 6.3.

Table 8.1
Assumptions for cost comparison in Table 8.2 and Table 8.4. Further assumptions and explanations can be seen in Table 8.3 and Table 8.5.

Details of washing process

 

 

- number of washing operations per day

 

10 or 20

- working days per year

 

240

- electricity cost

Kr./kWh

0.4

- cost of operator per hour

Kr.

200

Details of solvent

 

 

- type of solvent

Ethanol/Ethylacetat

- cost of fresh solvent

Kr./l

4.80

- cost of solvent treatment

Kr./l

1.00

- solvent recovery rate

%

90

- operating costs of fume treatment

Kr./annually

40,000

Details of water-based cleaning agent

 

 

- type of cleaning agent

Lauge

- concentration

%

13

- cost of mixing cleaning agent

Kr./l

0.68

- cost of rinsing water

Kr./m3

10

- cost of disposal of wastewater

Kr./m3

1000

Details of water-based cleaning agent

 

 

- type of cleaning agent

Special cleaning agent (Stripper 303)

- concentration

%

50

- cost of mixing cleaning agent

Kr./l

9

- cost of rinsing water

Kr./m3

10

- cost of disposal of wastewater

Kr./m3

1000


Table 8.2
Look here!
Cost comparison between solvent- and water-based cleaning agents for type SKM washing equipment. 20 washing operations per day.

Table 8.3
Assumptions/explanations.

Table 8.4 Look here
Cost comparison between solvent- and water-based cleaning agents for type SKM washing equipment. 10 washing operations per day

Table 8.5
Assumptions/explanations.

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