Life Cycle Assessment of Slurry Management Technologies 4 Acidification of slurry
The life cycle assessment in this chapter is performed in order to answer the question: “What are the environmental benefits and disadvantages of acidification of slurry in the Infarm NH4+ plant compared to the reference scenario for slurry?”. This is done by comparing the environmental impacts from the scenario for acidification of slurry in the Infarm NH4+ plant to the environmental impacts from the reference scenario in chapter 3. The Life Cycle Inventory data and the acidification scenario are described in Annex B. The environmental impacts and conclusions in this chapter build to a great extent on data and information delivered by the producer of the technology, Infarm, or on data made for Infarm. The conclusions rely on this information, and the authors have not had the possibility of verifying the data. 4.1 System descriptionIn the Infarm NH4+ Acidification plant, pig or cattle slurry is acidified by the addition of sulphuric acid (H2SO4). The sulphuric acid reduces the pH and the chemical equilibrium between ammonium (NH4+) and ammonia (NH3) is changed which means that it is primarily in the form of ammonium (NH4+). As only ammonia (NH3) evaporates, the pH of the slurry is a determining factor for the amount of nitrogen / ammonia that volatilize in the housing system, during storage and during application to fields. Moreover, acidification of the slurry has significance for other factors. For example the use of sulphuric acid for the acidification might be an advantage as it adds sulphur to the field which can have a fertiliser effect. The system for acidification of slurry is shown in figure 4.1. The numbers in the figure refer to the number of the process (which appears in the figures with the results) and to the corresponding numbers of the process description in Annex B. For fully understanding of the system for acidification, Annex B should be read before reading the results in section 4.2 below. Figure 4.1. Flow diagram for the scenario for acidification of slurry. 4.2 Results of the Impact Assessment4.2.1 Overall results of the comparisonIn figure 4.2, the environmental impacts from Acidification of pig slurry in an Infarm NH4+ plant has been compared to the environmental impacts from the reference system described in chapter 3. Figure 4.3 shows the results for dairy cow slurry. The results are discussed in the following sections. Figure 4.2. Environmental impacts for the system with acidification of slurry in an infarm NH4+ plant compared to the reference system (both based on soil type JB3) – pig slurry. Figure 4.3. Environmental impacts for the system with acidification of slurry in an infarm NH4+ plant compared to the reference system (both based on soil type JB3) – dairy cow slurry. 4.2.2 Sensitivity analysisSensitivity analysis has been carried out for a number of possible variations of the acidification scenario and uncertainties related to the data. Some of the results of the sensitivity analyses are shown in figures in this section, as the influence are complex. For simple variations, the results of the sensitivity analyses are described in the text under each impact category in the following sections. In this section, the results of sensitivity analysis are shown for:
The significance of applying a 10 years horizon or 100 year horizon is shown in figure 4.2 and 4.3. As can be seen from figure 4.4, the difference between soil type JB3 and JB6 has no significance for the overall conclusions. The same applies for dairy cow slurry. Accordingly it has been decided not to include the figures for dairy cow slurry. The results of the sensitivity analyses are discussed under each impact category in the following sections. It has not been possible to perform an extensive sensitivity analysis for the variations in slurry composition. However, it can be stated, that for the comparison between the system with acidified slurry and the reference system, the actual content of N and C in itself is not very important, as the emissions for acidified slurry is calculated relative to the reference slurry (in % of the reference slurry). Neither does the amount of water (or rather – the lack of water in the Danish Norm data) influence the overall results of the comparison. However, the C:N ratio is very significant for the dynamics of N after application, strongly influencing the fraction of N going to respectively the soil organic pool (higher with high C:N ratio), N harvest (lower with higher C:N ratio) and leaching (normally lower with higher C:N ratio). Again, as the acidified slurry is calculated relative to the untreated slurry, it is assumed that for most slurry types, it would not change the overall conclusions. Figure 4.4. Sensitivity Analysis: Difference between soil type JB3 and JB6. Environmental impacts for the system with acidification of slurry in an infarm NH4+ plant compared to the reference system – pig slurry. Figure 4.5. Sensitivity Analysis: Consequences of choice of IPCC data for in-house CH4 emissions for a retention time > 1 month compared to data for a retention time < 1 month. Environmental impacts for the system with acidification of slurry in an infarm NH4+ plant compared to the reference system (both based on soil type JB3, 10 year time horizon for soil processes) – pig slurry. Figure 4.6. Sensitivity Analysis: Consequences of changes in the reduction of the in-house CH4 emissions caused by the acidification of slurry. Environmental impacts for the system with acidification of slurry in an infarm NH4+ plant compared to the reference system (both based on soil type JB3, 10 year time horizon for soil processes) – pig slurry. Figure 4.7. Sensitivity Analysis: Consequences of changes in the reduction of the CH4 emissions from storage caused by the acidification of slurry. Environmental impacts for the system with acidification of slurry in an infarm NH4+ plant compared to the reference system (both based on soil type JB3, 10 year time horizon for soil processes) – pig slurry. Figure 4.8. Sensitivity Analysis: Consequences of changing the law so it demands that the farmer reduces the consumption of mineral N fertiliser in correspondence with the extra amount of N that the acidified slurry contains compared to non-treated slurry. Environmental impacts for the system with acidification of slurry in an infarm NH4+ plant compared to the reference system (both based on soil type JB3, 10 year time horizon for soil processes) – pig slurry. Figure 4.9. Sensitivity Analysis: Consequences of changing the law so it demands that the farmer reduce the consumption of mineral N fertiliser in correspondence with the extra amount of N that the acidified slurry contains compared to non-treated slurry. Environmental impacts for the system with acidification of slurry in an infarm NH4+ plant compared to the reference system (both based on soil type JB3, 10 year time horizon for soil processes) – dairy cow slurry. 4.2.3 Global warmingIn figure 4.2 and 4.3 it is seen that the “acidification scenario” has a lower contribution to global warming. The lower contribution is due to a decrease of the CH4 emissions in the housing units and during the outdoor storage (which probably is caused by microbial activity being inhibited to some extent at low pH). However, it should be emphasised that the decrease is based on a few laboratory measurements under laboratory conditions, rather than “real outdoor conditions”, and the magnitude of the relative decrease should be interpreted with care. The decrease could be higher: However, the decrease could also be lower, as described in Annex B. As mentioned in Annex A, the uncertainty on the CH4 emissions is high, and this has influence on the comparison. As mentioned, the IPCC (2006) model use a very rough partitioning in “storage < 1 month” and “storage > 1 month”. The emission factors (in kg CH4 per kg VS) is 5.67 times higher for “storage > 1 month” than for “storage > 1 month” which is an unrealistic jump. In this study, the high emission factor from IPCC (2006) has been used as a conservative estimate. If the lower emission factor was used, the contribution from the housing units would be significantly smaller, and so would the relative reduction by the acidification of the slurry compared to the total contribution from the entire system. The sensitivity analysis for this is shown in figure 4.5. The uncertainty has significance for the absolute reduction, but less significance for the relative reduction. The choice of the higher IPCC value might overestimate the absolute net reduction by the acidification scenario in CO2-equivalents (for global warming). This consideration is included in table 4.1 and 4.2 for the net reductions in section 4.3 The data on the factor by which acidification of slurry reduces the in-house CH4 emissions are based on very few measurements and the uncertainty is rather high. The uncertainty on the reduction factor affects the contribution to global warming and to photochemical ozone formation. Sensitivity analyses have been carried out with a reduction factor of 7% and 80% and the results are shown in figure 4.6. Preliminary measurements indicate that the reduction is probably rather high, as the measurements on the reductions include CH4 emissions from “enteric fermentation” from dairy cows. When comparing data for the CH4 emissions from ”enteric fermentation” from dairy cows (Nielsen et al, 2008a, table 6.6) with the CH4 emissions from “manure management” (Nielsen et al, 2008a, table 6.12) it can be seen that the CH4 from the slurry is in the order of 13% of the total CH4 emissions from dairy cows. As the CH4 from the enteric fermentation is not included in this study (as slurry management does not influence this), it is likely, that the CH4 reductions from the slurry in the housing units could be rather high. As no data have been available, a rough estimate has been used for the sensitivity analysis, assuming a reduction of 80% of the CH4 emissions from the slurry. However, scientific research is needed in order to evaluate the reduction factor. From figure 4.6 it can be seen that the influence on the total contribution to global warming and photochemical ozone formation is noteworthy. The data for the reduction of CH4 emissions from storage of the slurry are also rather uncertain, as described in Annex B (section B.5). For the “base case” acidification scenario, it is assumed that acidification reduces the CH4 emissions by 60%. Sensitivity analysis has been carried out for a reduction of 30% and 90% in figure 4.7. From figure 4.7 it is obvious, that improved scientific data is needed for the documentation of the CH4 reductions from acidification, as it is important for the overall reductions. As mentioned in Annex B, it is assumed that the N2O emissions from application of acidified slurry to the field are at the same level as untreated slurry (i.e. the emission factor for N2O per kg N). It is, however, an assumption without any reference to measurements or testing. It is likely that the N2O emissions will be changed for acidified slurry, however, there is no indication of whether the emission factor is higher or lower than for untreated slurry. Scientific research is needed in the area. The conclusion on global warming is, that preliminary results indicate a reduced production of CH4 during storage of acidified slurry, but the magnitude of this is uncertain as the results build on a few measurements (“Der foreligger kun et særdeles spinkelt grundlag for at vurdere virkningen af forsuring på dannelsen af drivhusgasser”) as emphasized in the upcoming BAT-documentation (which have been sent for public hearing until 15 April 2009 (revised version of 23 March 2009 for pig slurry and revised version of 17 March 2009) (BAT (2009a) and BAT (2009b)). The reduction of global warming reduction could be counteracted by an increase from field emissions if the N2O emissions from the application of acidified slurry are somewhat higher than N2O from untreated slurry. The acidification of slurry has a potential of reducing the contribution to global warming significantly compared to the reference system. As can be seen in table 4.1 and 4.2 in section 4.3, the reduction is probably in the magnitude of 10-30% of the total contributions to global warming from the slurry in the reference system. However, scientific research is needed on field study level, both in the area of CH4 emissions from in-house storage and outdoor storage and in area of N2O emission from application of acidified slurry before a clear conclusion on the magnitude of the overall reductions of the contribution to global warming can be made. 4.2.4 Acidification (the environmental impact)When comparing the system with acidified slurry with the reference slurry in figure 4.2 and 4.3, it is apparent that the contribution to the environmental impact “Acidification” is significantly reduced for the system with acidified slurry. As described in section 3.3 the contribution to the environmental impact “Acidification” is totally dominated by NH3 emissions and the acidification of slurry reduce the NH3 emissions significantly. Even when taking the uncertainties into consideration, it can be concluded that the reduced NH3 emissions lead to a reduced contribution to the environmental impact “Acidification”. 4.2.5 Aquatic eutrophication (N)As can be seen in figure 4.2 and 4.3 the contributions to aquatic eutrophication (N) for the acidified slurry scenario are at the same level as the reference scenario (at a 10 years perspective) or higher (at a 100 years perspective). This is due to a higher N content in the slurry, leading to a higher nitrate leaching. On a 10 year basis, the increase is counteracted by a subtraction of “crop production”. This is due to the assumption that application of acidified slurry to fields leads to a higher crop yield. The assumption is based on field tests combined with the fact that the acidified slurry has a higher content of N. As the Danish law is today, this does not lead to farmers having to subtract a higher amount of N in their accounts. Accordingly, they are allowed to apply the same amount of N in mineral fertilisers to the field as for untreated slurry. As a consequence the field receives more N, leading to a higher crop yield. As the systems have to be equal in order to be comparable a corresponding amount of crop is subtracted from the system with acidified slurry. The uncertainty on the extra production of crop yield is very high and conclusions on the “net environmental impacts” from the “replaced crop” should be taken with care. Alternatively, the increased amount of N in the acidified slurry could be subtracted as “replaced mineral N fertiliser”. This would, however, require that the Danish law increased the “replacement value” for N in acidified slurry compared to untreated slurry, having the consequence that the farmer had to subtract a higher amount of N in the N accounts. In that case, there would probably be no increase in the crop yield (as the field would receive the same amount of N as in the reference scenario). The amount of replaced N fertiliser would increase, and the picture for aquatic eutrophication (N) would be approximately the same as when subtracting the crop yield, i.e. a slightly higher amount of aquatic eutrophication can be subtracted from the system. A sensitivity analysis has been carried out for the assumption that a future law demands that the farmer reduce the consumption of mineral N fertiliser in correspondence with the extra amount of N that the acidified slurry contains compared to non-treated slurry. This is shown in figure 4.8. From this is can be seen that the amount of replaced mineral N fertiliser would save significant amounts of N leaching. On a 100 years perspective, most of the initially accumulated organic matter from slurry and crop residues will be mineralised to, amongst others, mineral nitrogen. This nitrogen will to some extend go to leaching, as outlined in Annex A. Therefore the 100 year leaching levels are higher than the 10 year levels. At figure 4.4 there is an interesting aspect: For JB6 soil, the totalcontribution to aquatic eutrophication is slightly lower from the acidified slurry than from the reference scenario. The N leaching from the field is still higher for the acidified slurry, however, this is counterbalanced by the reductions of NH3 in the housing units and during storage (as the airborne NH3 emissions also contribute to aquatic eutrophication to some extent). When taking the replaced crop yield into consideration, there is no significant difference between the acidification scenario and the reference scenario on a 10 year basis due to uncertainties. On a 100 year basis, the contribution to nitrate leaching is increased by 10-30% when comparing with the contribution from the reference system. 4.2.6 Aquatic eutrophication (P)The leaching of phosphorous from application of acidified slurry is assumed to be the same as for application of untreated slurry. As the content of phosphorous is the same, there is no change in the contributions to aquatic eutrophication (P). 4.2.7 Photochemical Ozone Formation (“smog”)As described in section 3.3, the main contributor to photochemical ozone formation is the CH4 emissions from the in-house storage of slurry and the outdoor storage of slurry, which means that the photochemical ozone formation in figure 4.2 and figure 4.3 has the same uncertainties as described under global warming. As described in chapter 3, section 3.4.3 and in Annex A, there are significant uncertainties related to the in-house CH4 emissions (based on data from IPCC). The sensitivity analysis for this is shown in figure 4.5. As can be seen from the figure, the change of the in-house CH4 emission has influence on the contributions to global warming and photochemical ozone formation. The absolute reduction by introducing acidification of slurry is less, when the in-house CH4 emission is calculated as the lower IPCC value, however, the relative reduction for the total systems is approximately at the same level, and as mentioned under global warming, the choice of the lower IPCC value for the in-house CH4 emission is considered not to be crucial for the conclusions. As described under global warming, the choice of the higher IPCC value might overestimate the absolute net reduction by the acidification scenario for the photochemical ozone formation in person.ppm.hr (for explanation, see section 3.4.7 regarding Photochemical Ozone Formation). 4.2.8 Respiratory inorganics (small particles)As described in section 3.3, the contributions to respiratory inorganics are totally dominated by contributions from NH3. Accordingly, the contributions to respiratory inorganics follow the pattern for acidification. It means that even when taking the uncertainties into consideration, it can be concluded that as acidification of slurry reduce NH3 emissions this leads to a reduced contribution to the environmental impact “Respiratory inorganics”. 4.2.9 Non-renewable energy resourcesThe consumption of non-renewable energy resources is mainly due to transport, energy consumption during application of slurry and electricity. The consumption of electricity for the acidification plant increases the consumption of non-renewable energy resources compared to the reference system. The increase in consumption of non-renewable energy resources caused by the electricity consumption by the acidification plant is partly counterbalanced by the energy use for the “replaced crop production” (due to the higher crop yield when applying acidified slurry as described under aquatic eutrophication (N)). As the uncertainty on the avoided energy consumption by the “replaced crop production” is rather high, the net consumption of non-renewable energy resources is somewhat uncertain. When taking the uncertainties into consideration, there is no significant difference between the acidification scenario and the reference scenario. As mentioned above, a sensitivity analysis has been carried out assuming that the Danish Law is changed, leading to a requirement that the “fertiliser replacement value” reflects the actual content of N in the acidified slurry ex storage. As can be seen from figure 4.8 and 4.9 this does not change the conclusion regarding non-renewable energy resources. A sensitivity analysis has been carried out for an acidification scenario with considerable higher electricity consumption by the acidification plant. As mentioned in Annex B, the electricity consumption for the acidification plant is 3 kWh per 1000 kg pig slurry and 1 kWh for 1000 kg dairy cow slurry. For at least one of the acidification plants at a pig farm, the energy consumption is considerably higher (Frandsen and Schelde, 2007), and in this case, the consumption of non-renewable energy resources by far exceeds the replaced amounts. The high energy consumption is, however, an exception according to the producer of the acidification plants, Infarm. 4.2.10 Consumption of phosphorus as a resourceThere is no difference regarding the consumption of phosphorus as a resource between the Acidification Plant scenario and the reference scenario. 4.3 ConclusionThe life cycle assessment in this chapter is performed in order to answer the question: “What are the environmental benefits and disadvantages of acidification of slurry in the Infarm NH4+ plant compared to the reference scenario for slurry?”. It should be emphasised that the data and conclusions in this report applies for Danish conditions only. Results cannot be immediately transferred to other countries due to differences in housing systems, retention time for the slurry in the housing units and in the outdoor storage, differences in how the slurry is stored (covered / uncovered), differences in temperatures, slurry composition (due to differences in the feeding of the animals), temperature, weather conditions (during and after application), soil types and many other factors. The conclusions are only valid for the preconditions described in this report. For example, differences in application method to the field, uncovered outdoor storage or differences in the slurry composition will affects the results. The results of the comparison are shown in table 4.1 and 4.2 (absolute values) and figure 4.10 and 4.11 (relative values). The results of the comparative life cycle assessment show that:
Table 4.1. Comparison of the impacts from the acidification scenario to the reference scenario for pig slurry. The number of digits is not an expression of the uncertainty. The uncertainty of the net contribution is based on an estimate with regard to the uncertainty on the data that forms the foundation for the LCA.
¹This includes also the avoided N-eutrophication from the “replaced crop production”. As application of acidificed slurry increase the crop production, this crop is subtracted from the system. There is a large uncertainty onthis factor. Table 4.2. Comparison of the impacts from the acidification scenario to the reference scenario for dairy cow slurry. The number of digits is not an expression of the uncertainty. The uncertainty of the net contribution is based on an estimate with regard to the uncertainty on the data thatforms the foundation for the LCA.
¹This includes also the avoided N-eutrophication from the “replaced crop production”. As application of acidificed slurry increase the crop production, this crop is subtracted from the system. There is a large uncertainty onthis factor. Figure 4.10. Environmental impacts for the system with acidification of slurry in an infarm NH4+ plant compared to the reference system (both based on soil type JB3) – pig slurry. Figure 4.11. Environmental impacts for the system with acidification of slurry in an infarm NH4+ plant compared to the reference system (both based on soil type JB3) – dairy cow slurry.
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